Yamaha Fazer stalling when clutch in, any ideas?

Yamaha Fazer stalling when clutch in, any ideas?

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hellothisistom

Original Poster:

7 posts

53 months

Wednesday 27th November 2019
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Hi all, I wonder if anyone had any thoughts about this:

I recently got an 04 plate yamaha Fazer fz6 600cc, and it was running fine for the first few weeks if running a little rich.

Recently its started stalling when I'm shifting down coming up to junctions and lights etc, and it seems to be that when the clutch is all the way in it'll stall. Generally seems to be worse when cold but happens >50% of the time. A bit unnerving at times!

I took it to a garage, who'd said yamaha had put out a recall on the throttle position sensor of this model, and the symptoms were pretty much what I'd been getting. They replaced it and it ran fine for a ride or two, before the problem came back.

Took it back to the garage who gave it another look over and couldn't find anything obviously wrong, said the the tps was working okay, and suggested a full service.
The only thing I'd noticed is that it tends to idle below the speed listed in the manual, and can drop to ~700 when shifting gear.

I thought I'd ask here before opting for the service ; particularly as it'll cost most of the value of the bike!

Thanks

Rubin215

3,987 posts

156 months

Wednesday 27th November 2019
quotequote all
What makes you think it was running rich?

The bike is fuel injected so, in theory, the engine management should take care of the fuelling and, if it isn't, then with the shop checking for the TPS it should have shown up a fault code when the bike was plugged in.

It's not difficult or expensive to do a minor service on the bike yourself (oil and filter, air filter and plugs) however, depending on mileage, it might need the valves checked/adjusted which will probably be beyond the scope of most home mechanics.

I would recommend spending £100 on bits, getting your fingers dirty and servicing the bike yourself to see if it cures it first before going back to the workshop for valves.

Baldchap

7,590 posts

92 months

Wednesday 27th November 2019
quotequote all
Was the 04 Fazer FI? The R6 only got FI in 03 and the Fazer tended to inherit (I initially thought it was the 5SL in 2005, but wrongly).

Give it a service, including carb balance and idle speed set properly. I'd also lob a tank of branded super unleaded through it.

Edited by Baldchap on Wednesday 27th November 10:25

Jazoli

9,095 posts

250 months

Wednesday 27th November 2019
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Try adjusting the idle speed up to 1100 rpm, the adjuster should be on the left hand side of the engine IIRC.

CaptainSlow

13,179 posts

212 months

Wednesday 27th November 2019
quotequote all
FZ6 is FI.

Adjust the idle speed as mentioned, prior to this try leaving the battery disconnected overnight and see if it resets any adaptions.

thatdude

2,655 posts

127 months

Wednesday 27th November 2019
quotequote all
I doubt there'd be any adaptions, idle speed is mechanically controlled, it's not fly-by-wire etc etc.

If the idle continues to dip, start looking for air leaks. Vacuum hoses, inlet rubbers, exhaust headers.

Does it try to stall / actually stall when in neutral (and after giving it some blips of the throttle . holding e.g. 400 rm for a few moments then dropping back to idle)? I'm wondering about the possibility of a dragging clutch.

hellothisistom

Original Poster:

7 posts

53 months

Wednesday 27th November 2019
quotequote all
Thanks for the replies.
It is fuel injected

No with the bike in neutral it doesn't tend to stall.

I'll have a play with the idle adjuster after work and run some redex through again.

thatdude

2,655 posts

127 months

Thursday 28th November 2019
quotequote all
Suggests there could be load on the engine / drag on the engine. Does it dip in idle speed momentarily, or is it just low?


SteveSunbeam

31 posts

156 months

Thursday 28th November 2019
quotequote all
How many miles has it done and when were the valve clearances last done?

My R6 had similar symptoms - would stall when clutch pulled in at junctions when it was cold. It was better when warmed up but over time started doing it when warmed up as well. It also ran a bit rough below 4-5k revs.

Had the valve clearances done and its fine again now.

CaptainSlow

13,179 posts

212 months

Thursday 28th November 2019
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Might also be worth while taking the clutch switch off and giving it a blast with contact cleaner. I've found this helps

talksthetorque

10,815 posts

135 months

Thursday 28th November 2019
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Side stand switch loose and moving your foot nudges something when you change down?
maybe two different issues

hellothisistom

Original Poster:

7 posts

53 months

Thursday 28th November 2019
quotequote all
SteveSunbeam said:
How many miles has it done and when were the valve clearances last done?

My R6 had similar symptoms - would stall when clutch pulled in at junctions when it was cold. It was better when warmed up but over time started doing it when warmed up as well. It also ran a bit rough below 4-5k revs.

Had the valve clearances done and its fine again now.
Yes that sounds like what's been happening, definitely a bit rough in low revs.
It's around 25000 miles. Not sure if the last guy did the valve clearances.
Is it a big job?

I've turned up the engine idle speed and it seems better on a short ride.

SteveSunbeam

31 posts

156 months

Thursday 28th November 2019
quotequote all
hellothisistom said:
SteveSunbeam said:
How many miles has it done and when were the valve clearances last done?

My R6 had similar symptoms - would stall when clutch pulled in at junctions when it was cold. It was better when warmed up but over time started doing it when warmed up as well. It also ran a bit rough below 4-5k revs.

Had the valve clearances done and its fine again now.
Yes that sounds like what's been happening, definitely a bit rough in low revs.
It's around 25000 miles. Not sure if the last guy did the valve clearances.
Is it a big job?

I've turned up the engine idle speed and it seems better on a short ride.
My bike had done 47k without clearances checked. I think 25k is around when they should first be checked.
My local bike shop charged me £270 to do mine. It is quite a big job as they are bucket+shim so the cams need to come out. Assume your Fazer is the same?


SteveS Cup

1,996 posts

160 months

Friday 29th November 2019
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If it doesn’t stall in neutral could it be the side stand switch that is faulty so stalling / cutting out in gear when slowing down / stopping with the clutch in but happy as Larry in neutral?

thatdude

2,655 posts

127 months

Friday 29th November 2019
quotequote all
SteveSunbeam said:
How many miles has it done and when were the valve clearances last done?

My R6 had similar symptoms - would stall when clutch pulled in at junctions when it was cold. It was better when warmed up but over time started doing it when warmed up as well. It also ran a bit rough below 4-5k revs.

Had the valve clearances done and its fine again now.
Good shout here, valve clearences inspected followed by throttle body synchronisation might / will help a great deal. A good opportunity to investigate air leaks as well.,

NickGRhodes

1,291 posts

72 months

Friday 29th November 2019
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Could it be the clutch lever (needing adjustment) not allowing the clutch to fully disengage ?

hellothisistom

Original Poster:

7 posts

53 months

Friday 29th November 2019
quotequote all
Thanks all.

I think the plan is to check the plugs, check the side stand switch and then if no joy find someone to look at the valves.

hellothisistom

Original Poster:

7 posts

53 months

Thursday 5th December 2019
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If anyone is interested in an update :



eek

CaptainSlow

13,179 posts

212 months

Thursday 5th December 2019
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Insurance job?

hellothisistom

Original Poster:

7 posts

53 months

Thursday 5th December 2019
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Hah. The palpitations it gave me say otherwise! Lucky I didn't wet myself...