What did you do in the garage yesterday?

What did you do in the garage yesterday?

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Discussion

macdeb

8,510 posts

255 months

Tuesday 1st October 2019
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LongBaz said:
Today I have mainly been removing the gearbox.
wassup dude? scratchchin

DangerousDerek

8,655 posts

220 months

Tuesday 1st October 2019
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macdeb said:
LongBaz said:
Today I have mainly been removing the gearbox.
wassup dude? scratchchin
He lost a race at the pod and is looking for excuses.

LongBaz

2,090 posts

217 months

Wednesday 2nd October 2019
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Syncros on 2nd and 5th need replacing. Been buggered for a while now.

LongBaz

2,090 posts

217 months

Wednesday 2nd October 2019
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DangerousDerek said:
He lost a race at the pod and is looking for excuses.
hehehehe

ChimpOnGas

9,637 posts

179 months

Wednesday 2nd October 2019
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jojackson4 said:
Removed this
bd thing stopped me playing at the pod


But big thanks to Jools for a fast email fault find and should be running by the end of the week
While these things are generally pretty reliable VR sensor failure is far from uncommon as jojackson4 can confirm, I know the one fitted to my car during the Canems installation was not a genuine Ford part made to strict OEM standards.

So I replaced it with a genuine Ford item which looked like this.



This was part of a series of sensor changes I went through earlier this year to free the car from poor quality components, I also correctly re-gapped the VR sensor as it had been fitted micron close to the trigger wheel, probably to compensate for other issues I subsequently uncovered. With the new genuine Ford VR sensor fitted and correctly gapped there was a definite improvement in idle quality, the random millisecond engine speed drop outs I'd been recording completely vanished.

I also replaced my AEM wide band lambda sensor with a genuine Bosch sensor 0258007018 (LS7018) for just £58.00, the original AEM item that came with my AEM X-Wifi kit was actually a Bosch LS7018 but put in an AEM box then sold at a premium, it had become contaminated/fouled just as a spark plug becomes fouled. It's irregular feedback voltages were giving my Canems Dual Fuel ECU a really hard time, the inconsistent signals meant the ECU couldn't maintain smooth drivability in closed loop as it constantly attempted to correct and inevitably over correct based on the jumpy data it was seeing from the fouled lambda sensor.



Finally and this was the big one, I replaced the cheap no name Vauxhall MaP sensor supplied with my Canems installation with a high quality NTK sensor for just £28.00, this sensor being manufactured to the strictest standards by those meticulous Japanese who give us the super reliable NGK spark plugs. The new NTK MaP sensor instantly solved my engine load dropouts on tip in and decel (a specific dead spot hard to capture without a scope) that had plagued the car from day one of the Canems installation.





I then reposition the sensor so it no longer got drowned in rain water when driving in poor weather, closer inspection of the installers original positioning revealed the sensor was getting a nice shower on every down stroke of the near side wiper blade rolleyes

The three sensor changes each made their own positive contribution but combined to deliver truly transformational drivability improvements, my point being not all sensors are created equal and you should never penny pinch on these things, actually if you know where to buy your sensors and only use trusted sellers and manufacturers the quality sensors need not be any more expensive than the cheap Chinese junk that was deployed during my Canems installation to save a few quid.

Oh, and don't get me onto those dreadful Chinese waterproof fuse holders that come with the Canems installation, I've had a number of these junk items fail on me now so their shocking quality and pish poor reliability is nothing but consistent! I've been left stranded at the side of the road twice now by these nasty fuse holders mad



Anyone running the Canems system is strongly advised to rid their TVR of any poor quality sensors used to keep the cost of this engine management installation below that of their competitors, and they should definitely remove the nasty waterproof fuse holders too yes

For the record the Canems product is great, well the newer ECUs David Hampshire offers are great. The early ECUs appear to have been hand soldered where newer ones clearly have far superior and infinitely more reliable machine built PCBs and internals, however it has to be said up until recently I was well supported by the installers and Canems themselves during what was clearly a period of development for them, their product... and the way it was being installed.

They were however all learning on my time, in the end I've found myself with an ECU that deliverers the rialiability I should have enjoyed right from the start and understandably after all the issues I suffered it's reassuring to know I have a spare unit to fall back on should I ever need it. Things did come to head however when the installers started to blame issues such as earth loops on me which was deeply disappointing considering for many years I had loyally hid my issues from the TVR community while at the same time being their biggest advocate on these pages. With this finger pointing understandably causing a breakdown in relations I set about fixing the final issues myself, at which point I uncovered a number of schoolboy wiring mistakes and a plethora of very poor quality sensors/components used.

Anyway, all sorted by yours truly now and for very little money, the spending with the installers to achieve zero progress had to end so only by taking ownership of the issues myself was I able to finally achieve the results the professionals were unable to deliver themselves. Nothing exemplifies the Latin statement 'Caveat Emptor' better than my above experience!


jojackson4

3,026 posts

137 months

Friday 4th October 2019
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After last night I may have to apologise to the crank sensor
Looks like it was something else that had stopped the sensor reading the wheel


The trigger wheel And pully has moved forward causing the fault

So the new ecu has probably saved my engine
The damage the pully coming off at 6krpm would have probably smashed the front end to bits

Sardonicus

18,961 posts

221 months

Saturday 5th October 2019
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Oh st frown Peter might be worth removing that front cover to inspect the oil pump inner gear for galling because those pulleys usually flay around a little before and after the bolt fails , scrutinise the crank nose & fr pulley inc diameter and key-way and slot too , I'm confident you will but just putting this out there

jojackson4

3,026 posts

137 months

Sunday 6th October 2019
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Sardonicus said:
Oh st frown Peter might be worth removing that front cover to inspect the oil pump inner gear for galling because those pulleys usually flay around a little before and after the bolt fails , scrutinise the crank nose & fr pulley inc diameter and key-way and slot too , I'm confident you will but just putting this out there
It all looks good
Key and way
Nose of the crank
And the inside of the pully
A think I have got away with it as it only moved 5mm ish till the CPS could not read the trigger wheel
No play between crank And pully and not a flake of steel to be seen
I’m so glad I put the 14 cux in the bin other wise I think it would be a much bigger problem

baconsarney

11,992 posts

161 months

Wednesday 7th October 2020
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Thread resurrection smile

So not in the garage and it was today not yesterday.... Proper deep clean inside and out, polished everything, deep clean leather seats, fitted door edge protector on drivers side, then took the old girl out for a good spanking biggrin




Classic Chim

12,424 posts

149 months

Wednesday 7th October 2020
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thumbup
It’s been so long since I drove mine can you to me what it felt like to drive the beast.;)

phazed

Original Poster:

21,844 posts

204 months

Wednesday 7th October 2020
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Very nice Richard. Plenty of elbow grease used i see!

The poor Volvo has now been relegated to the back burner regarding cleaning!

baconsarney

11,992 posts

161 months

Wednesday 7th October 2020
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Classic Chim said:
thumbup
It’s been so long since I drove mine can you to me what it felt like to drive the beast.;)
Awesome Al.... lovely weather here today so roads dry, still broke traction on the move though biggrin the stonking acceleration and thunderous noise still puts that silly grin on my face... Get out and drive it mate smile

baconsarney

11,992 posts

161 months

Wednesday 7th October 2020
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phazed said:
Very nice Richard. Plenty of elbow grease used i see!

The poor Volvo has now been relegated to the back burner regarding cleaning!
Yes it has Peter, but it soldiers on without complaint. I really love it, it’s like a four wheel Swiss Army knife biggrin

glow worm

5,844 posts

227 months

Wednesday 7th October 2020
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Two days spent chassis cleaning the Chim and putting winter wheels and Snow Proxies on . Then my new roller garage door refused to operate this morning... diagnosed by manufacturer as requiring new motor !!! So I manually cranked it up 2 inches and tried again ... BINGO .. FULL HOUSE ... It was working again ... smile
So the Tuscan is now up on the ramp ... The question now is ..... To SORN or not to SORN the Tuscan for £150 is it worth it ???

baconsarney

11,992 posts

161 months

Wednesday 7th October 2020
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glow worm said:
So the Tuscan is now up on the ramp ... The question now is ..... To SORN or not to SORN the Tuscan for £150 is it worth it ???
No!! Or should that be yes? I mean don’t SORN it...
Some cracking days to come in the autumn for hooning smile maybe not too many but you want to be able to jump straight in it and go on a lovely crisp morning Autumn or Winter morning.... makes you feel like your living... it’s essential for mental wellbeing during these challenging times smile

x 7usc

1,422 posts

195 months

Friday 9th October 2020
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i spent yesterday afternoon pulling the engine out of the Chimaera ready to go off to be rebuilt

with the gearbox attached its a very long lump!!


phazed

Original Poster:

21,844 posts

204 months

Friday 9th October 2020
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It's a hell of a wiggle getting it out with the gearbox on! I'm not sure which way I prefer, gearbox on or off. Probably off now I've done it so many times!

What are you having done to the engine? Standard rebuild? Something else?

Here is my alternative method of lifting the engine out.



And one with the gearbox attached.



I'm glad that's all in the past now..................

Zener

18,961 posts

221 months

Friday 9th October 2020
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phazed said:
It's a hell of a wiggle getting it out with the gearbox on! I'm not sure which way I prefer, gearbox on or off. Probably off now I've done it so many times!

What are you having done to the engine? Standard rebuild? Something else?

Here is my alternative method of lifting the engine out.



And one with the gearbox attached.



I'm glad that's all in the past now..................
laugh prefer gearbox off personally its not like the box is hard to remove anyway , always did on my RWD Fords too

x 7usc

1,422 posts

195 months

Friday 9th October 2020
quotequote all
phazed said:
It's a hell of a wiggle getting it out with the gearbox on! I'm not sure which way I prefer, gearbox on or off. Probably off now I've done it so many times!

What are you having done to the engine? Standard rebuild? Something else?

Here is my alternative method of lifting the engine out.



And one with the gearbox attached.



I'm glad that's all in the past now..................
Phazed that's pure genius! looks like we have the same lift so i will definitely remember that for the future, and gearbox off would have certainly been easier! (i tend to do everything the hard way)

in answer to your question the engine is off for top hat liners, probably new pistons and a general re condition. its staying 5ltr but will all be balanced up. Lightened flywheel, aftermarket ECU, new engine loom and new inlet manifold with independent throttle body's thrown in for good measure.

baconsarney

11,992 posts

161 months

Saturday 10th October 2020
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Mark, have you done a 'before' dyno? (and will you do an after) I've toyed with fitting ITB's for a while now, love the idea but struggled with the cost vs return.... (currently have ACT triple TB's on)

Thanks,
Richard