Battery smell?

Battery smell?

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chris212

Original Poster:

133 posts

157 months

Friday 2nd August 2019
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Had a strange smell of burning plastic ( only mild) during the last few outings. Seemed to be be coming from the cabin as no smell when under bonnet.
Anyway, went to start it after a run - had 2 seconds of starter motor click then nothing. Totally no power not even the radio.
Tried to jump start it off the terminals ( no battery involved) slow crank no fuel pump buzz.
Put terminals back on then it started . Battery still showing 12.5v on the multimeter.
Could it be the battery? Puzzled by it now appearing to be ok?
Battery Bosch 9 years old. Summer use and winter trickle charge.
4.3 precast.( No 100 amp fuse)
Just thought I’d ask in case it could be something else?

Austin Seven

45 posts

68 months

Friday 2nd August 2019
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I'd start by inspecting your battery terminals, specifically the connections between the cables and terminals, although you are unlikely to see much unless they are really bad. If you try to start a couple of times, then quickly feel the cables as they enter the terminals, if they are hot this would indicate high resistance between cable and terminal.

If any of the copper conductor of the cable is accessible, you could measure the volts drop between terminal and wire with, say, headlights on or (if your meter has a max. hold function) during cranking. If you get a drop of a volt or more, then try using a jump lead to bypass the dodgy cable and see if that fixes it. Check both battery cables; also check the main engine to chassis cable.

By coincidence, a mate with a Calibra has just this problem today - after trying a start or two, the positive cable adjacent to the battery terminal gets too hot to touch.

ChimpOnGas

9,637 posts

179 months

Sunday 4th August 2019
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Do check your main starter cable, this sort of thing is not uncommon.


Barreti

6,680 posts

237 months

Tuesday 6th August 2019
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This could be 2 separate issues. So discount the obvious burning plastic smell and check the heatshield near your exhaust manifolds are still intact.
If you've got a knackered engine mount it allows the engine to move enough to rub the manifolds against the heatshield then burn the fibreglass beneath, which stinks like burning wiring.

Pre-cats are prone to this. They came out of the factory with the manifolds too close to the inner wing and a factory mod should have been done to create a hollow in the inner wing to cure it. But any excessive engine movement can cause the heatshield to be damaged because the inner wing is still very tight.

If everything is OK you can then go searching for a burnt wire.


Edited by Barreti on Tuesday 6th August 12:17

chris212

Original Poster:

133 posts

157 months

Monday 12th August 2019
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Thanks for the advice.
Fitted a new battery after checking the wiring ( including the earth points under the whale tail). All are good.
It didn’t do it again since the no starting/ dead battery incident. Hoping it’s a weird battery fault due to its age?
Will check the engine mount/ heat shield to make sure but there wasn’t any smell under the bonnet, just in the cabin.

Penelope Stopit

11,209 posts

109 months

Tuesday 13th August 2019
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I have a hunch that the smell was coming from a breaking down battery cell and later when you tried to jump start the engine the jump leads or jump battery proved to be not good enough for the task
A battery with a failing cell will often recover enough to start an engine and show as good for a while

Sardonicus

18,957 posts

221 months

Tuesday 13th August 2019
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Penelope Stopit said:
I have a hunch that the smell was coming from a breaking down battery cell and later when you tried to jump start the engine the jump leads or jump battery proved to be not good enough for the task
A battery with a failing cell will often recover enough to start an engine and show as good for a while
This ^ recently had a Fiat 500 in that occasionally would not start yet it would crank just fine transpired that that said batt had a faulty cell and would drop below the ECU's operating voltage threshold during cranking (offline) only 7.5v and guess what? whilst under the bonnet the battery was gassing away during cranking smelt even via that little vent pipe on the side eek , needless to say that was removed quickly and lives outside till my scrap batt man arrives

chris212

Original Poster:

133 posts

157 months

Friday 30th August 2019
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Just to update:
Changed the battery for a new one. No problems since, so fingers crossed.
In fact it’s solved a couple of problems.
The drivers door solenoid would not always work , a couple of weeks before the new battery, now ok.
The car seems to run smoother ( better tick over, not stalling at junctions). Maybe the ECU was Inadvertently being reset , and losing data??
Anyway, just thought I’d update you in case anyone has similar.