DJ Wilmas 111S S2 T series 400bhp Elise

DJ Wilmas 111S S2 T series 400bhp Elise

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djwilma

Original Poster:

198 posts

149 months

Wednesday 29th August 2012
quotequote all
I have a build thread on seloc but thought you guys would appreciate this

Car is a CAT C 111S 47k miles that i bought with 95% of all the bits needed to get back on the road

It was crashed in France, aquaplained onto a crash barrier taking the fron crash box clean off and damage to both clamshells but no chassis damage wink




The original plan was to build a 350bhp k series engine, i used to have a 1.4 k in my rover 100 that was 292.8bhp and 250lbft but it was relatively laggy. The 1.8 is a fantatsic engine but once above 350bhp it starts getting issues mainly the liners and also very expensive cost was about £8k to do this properly

Roverdose who built my 1.4 also builds t series and a couple of conversions have been done but these were to std 200bhp ish.

I am not a fan of the honda conversion, although quick, i dont want to be worrying about the driveshafts. And the audi just looks plainly complicated for an idiot like me

So Roverdose mentioned the T series, a little bit of digging and i found a forged engine (std crank is good for 500bhp) for good money that was running 350bhp. Took it for a spin in a 620TI and money swapped hands !





The engine had a huge GT3076 and custom exhaust that i sold with the DTA E48 ecu for half the cost

Elise then had the 160vvc engine removed with the G6 box and engine loom and sold for the same price as the rest of the forged T series smile




The i called Grant at ww.GB-ent.co.uk who is a T series guru and procurer of all custom bits you could require. Gizzmo boost controller, davis craig electric pump, re-circ dump valve, wide band controller. T series flange



I also had a custom manifold made for the k series turbo i was building, this can be tweeked to suit the T series and will be good for 500bhp wink



T series engine is now sat in the engine bay, the gearbox is the same PG1 but is an uprated turbo version with a type B torsen ATB C6 ratio



Sits a little close to the original engine mount but should be able to do a mount to suit



Plenty of room for a nice turbo !



Speaking of nice turbo i purchased this again from GB Enterprises a GTX2867, chosen as it should spool the same, marginally slower, than a GT2860RS but will blow enough air for over 450bhp ie same as a 76mm turbo. It is also a lot more efficient so will provide cooler air wink





Purchased a DTA S80, few reasons why, it has traction control / launch control that works, has a decent boost control rpm and boost related, and its easy to build into a multiscreen dash if required.



And thats as far as i have got, should be done by end of september for the same price including the car as the audi 350bhp conversion

matc

4,714 posts

207 months

Thursday 30th August 2012
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Looks mental....well done!! smile

EvoraEvora

1,153 posts

227 months

Thursday 30th August 2012
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Well done that man - keep us posted smile

Looks a decent alternative option.

djwilma

Original Poster:

198 posts

149 months

Wednesday 5th September 2012
quotequote all
Engine mount was made today, used the existing 620 turbo mount and modded to suit the std elise one

Will see how this gets on as the std mount is not known for its torque holding capability but the vibratechnics ones are smile

Thanks for comments so far


mdales

29 posts

142 months

Wednesday 5th September 2012
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Not sure if it's important, but you appear to have some petunias in your turbo smile

Arun_D

2,302 posts

195 months

Wednesday 5th September 2012
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mdales said:
Not sure if it's important, but you appear to have some petunias in your turbo smile
It also seems to be supporting some salmon (I think), and a canine.

Like the sounds of this project!

djwilma

Original Poster:

198 posts

149 months

Wednesday 5th September 2012
quotequote all


Also got the bottom engine mount made too

Engines sitting where it should now wink

and its a new type of vegetarian turbo

Edited by djwilma on Monday 10th September 16:53

djwilma

Original Poster:

198 posts

149 months

Monday 10th September 2012
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Anyway, back on track i bought some extra bits today


GAZ Gold Pro, I know most go for Nitrons but GAZ did a lot of work with me on the Metro Suspension plus got a very good price


I have looked into 308mm brakes and i just cant see why the ali belled ap brakes are nearly 700, so i did a little digging and the vauxhall astra has some 308mm discs as std so found a pair of drilled and grooved that i can have drilled to 4 x 100 and get an insert for the brakes that will take them from 70mm centre bore to 56.6mm. Delivered for £150 a set. Offset is only 2mm different


Magnecore 8mm HT leads


Also called Vibratechnics and had a chat so got some uprated engine mounts, the engine mount being slightly stronger to take the extra weight

djwilma

Original Poster:

198 posts

149 months

Monday 10th September 2012
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Well the turbo and manifold are in

its a little tight but nothing a few bits of heat shield cant help wink




GTRene

16,505 posts

224 months

Monday 10th September 2012
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heated seats biggrin

djwilma

Original Poster:

198 posts

149 months

Friday 14th September 2012
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GTRene said:
heated seats biggrin
Its an additional extra i thought i would engineer in......wont be any heat getting through the baulkhead

Couple of bits turned up today

Gaz Gold Pro from junks thank you sir
3" 200 cell cat rated to 400bhp
Vibratechnics engine mounts for k series but using the motorsport harder compound for the engine



Oil cooler is next problem the 620 oil pump doesn't have any tappings for the cooler and they are in the wrong place so looks likely to be a remote filter with cooler attached

Got a couple of extra naca ducts and bought a 4 inch inline fan to circulate air when stationary or higher temps

Also got a turbo blanket as it was cheap

pthelazyjourno

1,848 posts

169 months

Friday 14th September 2012
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djwilma said:
wont be any heat getting through the baulkhead
You have driven an Elise, right...?!

God knows how much headshield you're planning on, but mine had plenty around the manifold and bulkhead and interior still got toasty warm.

EDIT: And a heat-wrapped 4-2-1 at one point.. Bet it still ends up pretty warm.

Should be a giggle though!


djwilma

Original Poster:

198 posts

149 months

Friday 14th September 2012
quotequote all
pthelazyjourno said:
You have driven an Elise, right...?!
No, never driven one. Other than reversing a white one out the way tks get mine on a trailer. Didn't want to as that way I don't know what I will be ruining

But it still won't get hot ;-)

djwilma

Original Poster:

198 posts

149 months

Saturday 15th September 2012
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pthelazyjourno said:
You have driven an Elise, right...?!
No, never driven one. Other than reversing a white one out the way tks get mine on a trailer. Didn't want to as that way I don't know what I will be ruining

But it still won't get hot ;-)

Exige77

6,518 posts

191 months

Saturday 15th September 2012
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Even a std Elise with heat shielding gets toasty.

I magine a more powerfull version will be Hot Hot Hot.

Better do a heat shielding bulk buy.

Ex77

chuntington101

5,733 posts

236 months

Saturday 15th September 2012
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Isn't the T series an iron bloak? Any worries about the added weight ESP withthe turbo and associated hardware?

pthelazyjourno

1,848 posts

169 months

Sunday 16th September 2012
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chuntington101 said:
Isn't the T series an iron bloak? Any worries about the added weight ESP withthe turbo and associated hardware?
Doubt it - he says he's never driven a standard car, so will it really matter if it weighs 50-100kg more?

S2 is still a good drive, and that weighs a helluva lot more. If I'd never driven an S1, I'm sure it'd be my dream car!

kambites

67,552 posts

221 months

Sunday 16th September 2012
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The extra weight of the later cars isn't mounted two feet off the ground and pretty much directly over the rear wheels, though.

For what it's worth, there's almost no difference in weight between a late S1 and an early S2. The cars just got gradually heavier over the years. The only significant single step in weight was when they switched from the K-series to the Toyota.

djwilma

Original Poster:

198 posts

149 months

Sunday 16th September 2012
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T series weighs about 15 kg more than the Honda and about the same less than the Audi

Engine and box is about 185kg, 200 std but I have removed the heavy flywheel and pas pump etc.

Don't see many people moaning about their Honda cars being too heavy.

Also as said I purposely didn't drive an Elise. Friend has 340r which I have taken round knockhill and that's it. That way I won't spoil anything.

3 inch down pipe was made yesterday nice tight fit but it's in


chuntington101

5,733 posts

236 months

Sunday 16th September 2012
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Wow didn't realise the T series was that light!