Archive #8656147
Notes
Penny Washer = Large Diameter washer with stated bolt diameter hole.
Setscrew = Fully threaded from under head to end.
Bolt = Part plain shaft part threaded. Must be used where radial loads exist (e.g. Suspension).
All bolt lengths are measured from under the head to the end.

http://www.namrick.co.uk/ - a good source of imperial and metric bolts, but not the trailing arm pivot bolts, for those use Steve Heath below.
http://www.shengltd.com/catalog/

As with anything TVR there may be variations!

Barkychoc

Description Qty Size Length Type Nut Washer Washer Remarks
Front Suspension
Upper Wishbone - Chassis 4 1/2" UNF 3" Bolt Nyloc Plain Plain
Lower Wishbone - Chassis 4 1/2" UNF 3" Bolt Nyloc Plain Plain
Shock Absorber 4 1/2" UNF 3" Bolt Nyloc Plain Plain
Upper Wishbone - Balljoint 4 7/16" UNF 3" Bolt Nyloc Plain Plain
Lower Wishbone - Balljoint 4 M8 45mm Bolt Nyloc Plain Plain
Lower Wishbone - Balljoint 2 M8 25mm Bolt / Setscrew Nyloc Plain Plain
ARB Clamp 4 M10 35mm Setscrew Nyloc Plain Plain
ARB Droplink 2 M10x1(Fine) x x Nyloc Plain x
Track Rod 2 M14 x x Plain x x
Track Rod End 2 7/16" UNF x x Nyloc Plain x
Steering
Steering Rack Clamp 4 M8 25mm Setscrew x Plain Spring
Steering UJ Lower 2 M8 35mm Setscrew Nyloc x x
Steering UJ Upper 1 M8 35mm Setscrew Nyloc x x
Steering UJ Upper 1 M8 x x x x x Tri-lobe Thread Forming
Chassis Front
V6 Swirl Pot - Chassis 3 M6 20mm Setcrew Nyloc Plain Plain
V6 Swirl Pot - Chassis 1 M6 25mm Setcrew Nyloc Plain Plain Battery Tray
V8 Swirl Pot - Chassis 2 M6 20mm Setcrew Nyloc Plain Plain
V8 Swirl Pot - Chassis 2 M6 x x Nyloc Plain x Studs on chassis
V6 Battery Tray - Chassis 1 M6 20mm Setcrew Nyloc Plain Plain Not V8
V6 Battery Clamp 2 M6 25mm Setcrew Nyloc Plain Plain Not V8
Radiator Frame - Chassis 4 M6 20mm Setcrew Nyloc Plain Plain
Chassis Earth 3 M8 x x Nyloc Plain Plain
Servo - Master Cylinder 2 M10 x x Nyloc Plain x
Servo - Pedal box/body 4 M8 x x Nyloc Plain x
V8 Removeable chassis member 4 M10 70mm Bolt / Setscrew Nyloc Plain Plain
Front calliper - front hub 4 M10 25mm Setcrew x x x 10.9 Strength setscrew. Blue threadlock required.
Chassis Rear
Tank Cradle - Chassis 2 M10 30mm Setscrew x Plain Spring Use allen head bolt if space tight for hex socket
Tank Cradle - Chassis 2 M10 30mm Setscrew Nyloc Plain Plain
Tank Strap 4 M8 20mm Setscrew Nyloc Plain Plain
V6 Exhaust - Tank Cradle 1 M10 70mm Setscrew x Plain Spring (Not V8) Additional washers for packing
V8 Exhaust - centre mount 2 M10 70mm Bolt / Setscrew Nyloc Penny Penny Setscrew
V8 Exhaust - rear hanger 1 M6 Stud x x Nyloc Plain x M6 Stud bent at 90 degrees
V8 Exhaust - rear mount 2 M6 x x Nyloc Plain x
V8 Fuel Pump bracket pinch bolt 1 M8 45mm Bolt / Setscrew Nyloc Flat Flat
V8 (rear disc brake) hub housing - trailing arm 8 M10 40mm Setscrew x Spring x
V8 rear brake calliper - rear hub housing 4 M10 40mm Setscrew x Flat x 10.9 Strength setscrew. Blue threadlock required.
Body
Body - Chassis (Boot) 2 M10 50mm Setscrew Nyloc Penny Penny 1 in fuel pump cavity on V8
Body - Chassis (Front Footwell) 4 M10 40mm Setscrew Nyloc Penny Penny
Body - Chassis (Inner) 2 M10 45mm Setscrew Nyloc Penny Penny
Body - Chassis (Seatbelt) 2 M12 50mm Setscrew x Penny x Below seatbelt reel
Body - Chassis (Tunnel) 2 M10 25mm Setscrew x Penny Spring Under centre console
Body - Bonnet hinge 2 M12 15mm* Setscrew x Plain Spring *Saw off to 15mm long if unavailable
Seatbelt
Seatbelt (Top) 2 7/16-UNF 1 1/4" Bolt x x x
Seatbelt (Outer) 2 7/16-UNF 1 1/4" Bolt x x x
Seatbelt (Inner) 2 7/16-UNF 1 1/2" Bolt x x x
Seatbelt (Reel) 2 7/16-UNF 1 1/4" Bolt Nyloc Penny Penny
Rear Suspension
Shock Absorber Top 2 1/2" UNF 2 1/2" Bolt Nyloc Plain Plain Low Profile Nyloc (1/2" High), thin washers
Shock Absorber Bottom 2 1/2" UNF 2 3/4" Bolt Nyloc Plain Plain Full Height Nyloc, 3" bolt ok
Trailing Arm Pivot 4 9/16" UNF 4 1/4" Bolt Nyloc Plain Plain
2 part trailing arm joint bolts 8 3/8" UNF 1 3/16" Setscrew x Spring x
V8 Gearbox
V8 Rear gearbox Mount - body 2 1/2" UNC 3 1/2" Bolt Nyloc Flat Flat
V8 Rear gearbox Mount - gearbox 4 5/16" UNC 1" Setscrew x Flat Spring
V8 Rear gearbox Mount - centre bolt 1 1/2" UNF 3" Bolt Nyloc Flat Flat Same as front wishbone bolt
V8 Bell Housing - Engine 6 3/8" UNC 2" Bolt x Spring x
V8 Bell Housing - Engine 2 3/8" UNC 2.5" Bolt x Spring x
V8 Front gearbox prop flange bolts 4 3/8" UNF 1.5" Bolt* Nyloc Flat Flat *5/16" plain shaft then thread poss special rover bolt"
V8 Diff
V8 diff rear top bolts - rear mounting 4 M10 70mm Bolt Allen Head x Spring x Allen heads not hex.
V8 Diff side to diff carrier bolts 3 M12 50mm Bolt x Flat Spring Taken from V8, V6 presumed same
V8 Diff side to diff carrier bolts 1 M12 45mm Bolt x Flat Spring Taken from V8, V6 presumed same
V8 Rear Diff carrier top rubber mount - chassis 2 M12 65mm Setscrew x Spring Penny Taken from V8, V6 presumed same
V8 Rear prop flange bolts 4 M10 x 1.0 18mm Bolt** x Flat Spring **Poss special ford bolt for Ford LSD. Use Blue Threadlock
V8 Diff top rear to rear mounting plate 2 M10 30mm Setscrew x Flat Spring
V8 Diff rear mounting plate to chassis 2 1/2" UNF 2 1/2" Bolt Nyloc Flat Flat
V8 Under Bonnet
V8 Air intake support pipe 1 M8 x x Nyloc Flat x
V8 Air intake support pipe 1 M8 x x Plain Spring Flat
V8 Exhaust manifold bolts 16 3/8" UNC 1" Setscrew Spring x x STAINLESS STEEL PREFERRED
V8 Exhaust 'Y' piece - manifolds pre cat 6 M8 40mm Bolt / Setscrew Spring Spring Flat STAINLESS STEEL PREFERRED
V8 Engine Mount - Chassis 4 M10 35mm Setscrew Nyloc Flat Flat