Pictures From a Recent Visit To The Westbury Chassis Works
Pictures From a Recent Visit To The Westbury Chassis Works
Author
Discussion

Keep it stiff

Original Poster:

1,850 posts

202 months

Saturday 22nd December 2012
quotequote all







Gingerbread Man

9,173 posts

242 months

Saturday 22nd December 2012
quotequote all
Being totally dumb here, but are these the fellows who produce the metric chassis as opposed to the imperial - Arch setup?

huwp

833 posts

204 months

Sunday 23rd December 2012
quotequote all
I believe so. And due to move to a new facility in Frome some time soon.

Edited by huwp on Sunday 23 December 08:25

Aeroscreens

466 posts

255 months

Sunday 23rd December 2012
quotequote all

Turn7

25,676 posts

250 months

Sunday 23rd December 2012
quotequote all
Whats the differnce between metric and imperial ?

KMF

525 posts

177 months

Sunday 23rd December 2012
quotequote all
One is MM and the other is inches. Hehehe Sory

Tango7

693 posts

255 months

Sunday 23rd December 2012
quotequote all
Turn7 said:
Whats the differnce between metric and imperial ?
Arch Motors produced the original imperial chassis and braze the joints. Steel Fabrications / Westbury are Caterham's own in-house business and they weld their chassis together. The welded chassis are meant to be stiffer. The easiest visual difference is shown in photo 4 above where the square section tubing at the front of the rear arch can be clearly seen. In an imperial chassis the tubing is round.

T

Turn7

25,676 posts

250 months

Sunday 23rd December 2012
quotequote all
Tango7 said:
Turn7 said:
Whats the differnce between metric and imperial ?
Arch Motors produced the original imperial chassis and braze the joints. Steel Fabrications / Westbury are Caterham's own in-house business and they weld their chassis together. The welded chassis are meant to be stiffer. The easiest visual difference is shown in photo 4 above where the square section tubing at the front of the rear arch can be clearly seen. In an imperial chassis the tubing is round.

T
Thanks for that.

When did they change ? I assume the metric is the current chassis ?

huwp

833 posts

204 months

Sunday 23rd December 2012
quotequote all
Turn7 said:
Tango7 said:
Turn7 said:
Whats the differnce between metric and imperial ?
Arch Motors produced the original imperial chassis and braze the joints. Steel Fabrications / Westbury are Caterham's own in-house business and they weld their chassis together. The welded chassis are meant to be stiffer. The easiest visual difference is shown in photo 4 above where the square section tubing at the front of the rear arch can be clearly seen. In an imperial chassis the tubing is round.

T
Thanks for that.

When did they change ? I assume the metric is the current chassis ?
My '07 is a metric chassis. Not exactly sure when the change became effective.

Gingerbread Man

9,173 posts

242 months

Sunday 23rd December 2012
quotequote all
You say that Westbury is Caterham's 'in house' chassis builder, is why Arch lost the contract, Caterham bringing it all under their own roof so to speak?

Tango7

693 posts

255 months

Sunday 23rd December 2012
quotequote all
Yes, I think the first metric chassis were 2007. Certainly friends with the early R400D had some of the first metric chassis cars and their's were 07 plates.

I think CC purchased Steel Farbications to increase the production of cars (and taking it inhouse was probably a good idea for them too) as the big thing made at the time was being that the chassis were produced by robots. Unfortunately I don't think this is the case now as its probably a man with a welding torch - as opposed to a man with a brazing torch... Really to make robot production worthwhile would take 1,000's of units like Ford or GM to produce rather than the 500-600 the annual demand typically centres around.

BertBert

21,222 posts

240 months

Sunday 23rd December 2012
quotequote all
partnership was announced in 2006. I think in 2007 Caterham acquired the "trade, assets and liabilities" of them. I'm pretty sure that was a distressed purchase.

Bert

mickrick

3,759 posts

202 months

Sunday 23rd December 2012
quotequote all
I bought my Arch chassis in 2007, but I asked for it, as I didn't want one of the newer Metric ones, having seen one with the weld spatter powder coated over.
It was apparently "Special order" and of course I had to pay a premium for it rolleyes
So I guess 2006/7 was the changover date.
IMO the 12% stiffer thing is marketing BS.
I see from the OP pictures of where the sideskins are joined at the rear of the cockpit sides, and over the top of the wheel arches, that the building must have a problem with pigeons...

DarcySmith

166 posts

266 months

Monday 24th December 2012
quotequote all
Think the company "Caged"were involved with this

James.S

585 posts

241 months

Monday 24th December 2012
quotequote all
The metric chassis are stiffer - this showed up in the RSA 07/08 season when we had both chassis racing. From memory the data showed they could be hooked up sooner.

Arch still do all the repairs though no matter whether metric or imp.

Turn7

25,676 posts

250 months

Monday 24th December 2012
quotequote all
James.S said:
Arch still do all the repairs though no matter whether metric or imp.
Why is that ? Almost seems bizaare they can repair them but not build them ?

downsman

1,099 posts

185 months

Monday 24th December 2012
quotequote all
I have to say, having built a Seven with the metric chassis, I was very impressed with the quality of welding on the chassis and suspension.

The Arch chassis does look nice when you look in the engine bay, but I certainly wouldn't spend extra to have one over the metric standard chassis.

HustleRussell

26,487 posts

189 months

Monday 24th December 2012
quotequote all
mickrick said:
I see from the OP pictures of where the sideskins are joined at the rear of the cockpit sides, and over the top of the wheel arches, that the building must have a problem with pigeons...
I expect if you saw an imperial chassis before those welds had been grinded flat, it'd look broadly simular. I do prefer the look of the Arch chassis though, and due to the lower temperature of the brazing process, it's easier to repair and effects the parent metals less.

mickrick

3,759 posts

202 months

Monday 24th December 2012
quotequote all
HustleRussell said:
mickrick said:
I see from the OP pictures of where the sideskins are joined at the rear of the cockpit sides, and over the top of the wheel arches, that the building must have a problem with pigeons...
I expect if you saw an imperial chassis before those welds had been grinded flat, it'd look broadly simular. I do prefer the look of the Arch chassis though, and due to the lower temperature of the brazing process, it's easier to repair and effects the parent metals less.
I doubt it, look at the undressed weld under the front of the sideskin below the bottom rear wishbone mount, on an Arch chassis.
Saying that, I wasn't impressed with some of the details on my chassis.
For instance, look at the way these holes where cut out.
Looks like it was knawed out by a rat!
Certainly not what I'd expect for the money it cost.


downsman

1,099 posts

185 months

Monday 24th December 2012
quotequote all
I see what you mean, the tin snip edge cut is very amateurish in that last photo.
Funnily enough the cut outs in my alloy panels were very neat, maybe Caterham have invested in a nibbler smile