Discussion
Having just got my S2 back from the body shop, I really need to get the passenger door sorted so it doesnt continue to catch on the sill
I've trawled the archives for hinds and have come to the following conclusions:
1) its a bugger of a job
2) it may well end up worse than it was when it started!
on these two positive notes - does anyone know how much approx it would be to have it sorted by a garage or can anyone offer any other advice and/or a helping hand?
cheers
Tim
I've trawled the archives for hinds and have come to the following conclusions:
1) its a bugger of a job
2) it may well end up worse than it was when it started!
on these two positive notes - does anyone know how much approx it would be to have it sorted by a garage or can anyone offer any other advice and/or a helping hand?
cheers
Tim
The technique is not that difficult. The problem is the bolts rust and the access is not good inside the door. The bolts go into threaded bobbins that are bonded into the door and body shell. If the bolts are badly rusted then you risk tearing the bobbins out of the fibre glass - that's when it gets expensive.
Spray them liberally with your favourite penetrating fluid about a week before and repeat, preferably daily to give it plenty of time to soak in and do it's stuff.
Good luck
Colin
Spray them liberally with your favourite penetrating fluid about a week before and repeat, preferably daily to give it plenty of time to soak in and do it's stuff.
Good luck
Colin
It isn't *that* bad a job, it is just taking the door lining off which can be a real pain - literally. Once you have the lining off, I suggest you take the front window runner out too, this gives you access to the hinges (top and bottom). One potential problem to look out for is ripping the threaded bobbin out of the body when you try to remove the hinge bolt if the bolt has seized. You also need to ensure the hinge bolts can't work loose afterward, but don't do them up tight or they will bind. Breakable threadlock seems to work OK here.
BERGS2 said:
I've trawled the archives for hinds and have come to the following conclusions:
1) its a bugger of a job
BERGS2 said:
2) it may well end up worse than it was when it started!
But the second (or third) attempt usually is ok. That was when I discovered the trick about adding some ballast weight to the door when adjusting the hinges...
hi, sorted out my hinges at home. easy job. hard part was getting the existing bolts out, very rusty. The bottom hinge has a nylon bush which wears over time, oveling out hence the door drops. I made a new hinge up at work, no problem. I've got an S1 so not 100% sure if bottom hinges are the same on S2. I could sort you out a new hinge set if you can get the current ones off.
Paul
Paul
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