On-road fuel pressure test
On-road fuel pressure test
Author
Discussion

ukflyboy

Original Poster:

246 posts

138 months

Sunday 12th March 2017
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Has anyone attempted an on-road fuel pressure test by tapping into the schrader valve on the fuel manifold? I have a rough running problem (see separate thread) and want to rule fuel supply out as an issue. I've connected one of the pressure testers (available off amazon/ebay for about £15) and the fuel pressure read fine when sat at idle and accelerating when the engine is cold and the problem isn't evident, but I'm curious as to what the fuel pressure reads on the road when it starts jumping and coughing.

My logic tells me that trying an on-road test with hot exhaust manifolds is retarded, as if there are any issues with the connection to the schrader valve then I'll have fuel squirting out under high pressure across a hot engine = raging fire and destroyed plastic car!! So, anyone on here ever been brave enough to try it (seen some youtube videos of it)? Is there likely to be any merit to it at all if the pump provides adequate fuel pressure static, at idle and accelerating but whilst cold and not under load?

NZDave

91 posts

272 months

Sunday 12th March 2017
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When I first got my S1, I had all sorts of problems with the car missing when it was hot. I plumbed in a pressure gauge to the fuel system using proper pipe fittings and monitored the fuel pressure. This showed that I had a fuel pump pressure problem once everything was warm, with the gauge indicating that the pump was unable to pump the warm petrol. I suspect petrol gets thinner as it warms up (like oil) and the pump was unable to pump the thinner petrol at the pressure required by the mechanical injection on the S1 (which is higher than that required for the electronic injection). A new pump fixed the problem.
Dave

magpies

5,191 posts

204 months

Sunday 12th March 2017
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I have plumbed in a pressure gauge into the flexi hose in the engine compartment just prior to the fuel rail. My car had suffered several fuel starvation stops and I wanted to know exactly where the problem had been occurring - pump / relay / filter.

The gauge electrics were taken from the 12v supply to thepump - so if gauge did not light up then it was the relay

The gauge reading would show the pressure so confirming the pump pressure supply at both idle and full load which also showed any pressure drop on full load so confirming the filter

The installation both cheap and simple

did turn out to be a faulty new pump.

GreenV8S

30,997 posts

306 months

Monday 13th March 2017
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There's a handy opening at the back of the bonnet so you can mount a mechanical gauge on the outside of the windscreen where you can see it. You would need to make sure the plumbing was secure but I don't see that as hugely dangerous to do. Petrol is arguably less dangerous than oil - you need a spark to ignite petrol because it boils below its flash point, but oil will happily catch fire on a hot manifold.

phillpot

17,437 posts

205 months

Monday 13th March 2017
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NZDave said:
A new pump fixed the problem.
magpies said:
did turn out to be a faulty pump.
Think I'd save myself a lot of risk and go for a new pump!


if it's not the problem you've got yourself a spare, win win smile

Kitchski

6,542 posts

253 months

Monday 13th March 2017
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Can you not rig up a union to fit in the boss the fuel temp sender fits into, and plumb it in that way?