Overrun switch/valve
Overrun switch/valve
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Discussion

pwd95

Original Poster:

8,438 posts

260 months

Monday 8th November 2004
quotequote all
Has anyone got an overrun switch/valve. It is part of the injection system at the fuel pressure regulator, and is connected to the ecu?? Most gratefull.
Has any one else got this part on their car?
Wyn


>>> Edited by pwd95 on Monday 8th November 18:30

rus wood

1,233 posts

289 months

Monday 8th November 2004
quotequote all
on a pre hot-wire the overrun valve is on the rear end of the plenum. It allows metered air into the plenum if the vacuum exceeds a certain value.
If it is mal-adjusted then it can cause idle hunting and high revving.
I had to adjust mine to stop this but it produces a satisfying banging on the overrun.
Russ

pwd95

Original Poster:

8,438 posts

260 months

Monday 8th November 2004
quotequote all
Mine was missing. It's in having a tune up and they picked it up there. They tell me it helps cold start idling via the ECU.

>> Edited by pwd95 on Monday 8th November 22:52

chunder

772 posts

268 months

Tuesday 9th November 2004
quotequote all
I think there is a thermo switch that runs the cold start injector (the 9th injector that sprays straight into the plenum) but can't remember where it is located.

Maybe this is what they are talking about but I am pretty sure it runs the injector direct and not via the ecu.

I understand that there is no real need for this injector anyway and that if the auxiliary air valve (mounted on the front right hand side of the block) is working ok then you shouldn't have a problem when starting from cold. The valve is open when cold and closes slowly as it heats up, either from heat soak from the block or because of the internal electrical bi-metallic strip which I think shares the same feed as the injector. If this feed was missing it may take longer to warm up but still should close.

Are you having cold start/high idle/rough running problems ?

If not tell them not to worry about it !

chunder

772 posts

268 months

Tuesday 9th November 2004
quotequote all
As far as a switch on the fuel pressure regulator then you might find one on a Cavalier but not on that engine.

Rus is correct re the overun valve - has no effect on cold start.

pwd95

Original Poster:

8,438 posts

260 months

Tuesday 9th November 2004
quotequote all
Thanks Boys
Greatfully recieved info. I am having cold start trouble so we'll see what transpires.
Regards
Wyn

mikeb

2,869 posts

304 months

Tuesday 9th November 2004
quotequote all
'Cold start issues' W, what have you been tinkering with?.

The cold start was always pretty good, a little lumpy for a few seconds then the engine would warm up to around 1k revs nicely.

The valve at the back of the plenum on the 350i would bleed air into the system to stop the car running on after switch off?.

The amount of air can be adjusted I believe by screwing in a bolt inside the unit. I remember hearing from someplace that the spring goes soft over time and may start to cause issues with stalling. I have seen a few cars missing the unit altogether and the hole blocked off.

The hotwire cars had the stepper motor positioned in the same place.

Air bleeding in here would probably cause issues with idling and cause the engine to die on you when out and about.

Correct me if i am wrong on this.

MikeB

pwd95

Original Poster:

8,438 posts

260 months

Tuesday 9th November 2004
quotequote all
Havent touched a thing honest. I leave this kind of tinkering to the experts. It seems to have got worst with the weather. Theres a spares fellow in Northen Ireland who e-mailed me that he has one but I won't get it till next week.
So I'm having it back tomorrow (Wednesday). He's fitted a new coolant temp sensor, new plugs (they were sooted up a bit) and he's done the timing, so I can't wait to see how she goes. Sounds great with the new manifolds on too.
Hows the 450 coming along? We'll have to do a Wedge run sometime soon. Looking forward to meeting everyone.

chunder

772 posts

268 months

Wednesday 10th November 2004
quotequote all
mikeb said:
'Cold start issues' W, what have you been tinkering with?.

The cold start was always pretty good, a little lumpy for a few seconds then the engine would warm up to around 1k revs nicely.

The valve at the back of the plenum on the 350i would bleed air into the system to stop the car running on after switch off?.

The amount of air can be adjusted I believe by screwing in a bolt inside the unit. I remember hearing from someplace that the spring goes soft over time and may start to cause issues with stalling. I have seen a few cars missing the unit altogether and the hole blocked off.

The hotwire cars had the stepper motor positioned in the same place.

Air bleeding in here would probably cause issues with idling and cause the engine to die on you when out and about.

Correct me if i am wrong on this.

MikeB


The valve opens under manifold vacuum i.e. when the throttle is closed but the engine is still spinning fairly high (overrun), not after switching off. It allows air in to mix with any excess unburnt fuel. It's a fairly simple spring activated valve and if it was sticking open would give a high idle. The spring tension can be adjusted - described in the bible.

rus wood

1,233 posts

289 months

Wednesday 10th November 2004
quotequote all
The adjustment is a small M4? nylock nut which can loosen off. Make sure that you use a new one or lock it on - a small dab of paint or matching nail-varnish will do the trick.

Gerry Attrick

614 posts

271 months

Wednesday 10th November 2004
quotequote all
rus wood said:
The adjustment is a small M4? nylock nut which can loosen off. Make sure that you use a new one or lock it on - a small dab of paint or matching nail-varnish will do the trick.


What colour should the nail varnish match? The blue of the nylock insert, the grey of the casting, the colour of the body, the driver's eyes, or your girlfriends lipstick???

pwd95

Original Poster:

8,438 posts

260 months

Wednesday 10th November 2004
quotequote all