Hot - Hot - Hot!
Hot - Hot - Hot!
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3Dee

Original Poster:

3,206 posts

249 months

Monday 22nd July 2013
quotequote all
I am currently experiencing quite high airbox temps it seems, with the air-temp at the throttle blades measuring around 70 degrees, despite the fact that under the clip when moving is around 45 degrees.

The airbox I have is from GD but since it is sat above the engine, I am wondering if it is accumulating all that heat from the surroundings over time...

I decided yesterday to add heat barrier to the underneath of the airbox, but wondering what else I should do - like wrap the U tube???.

The exhausts are zircoteced, but now I am thinking if proper heat-wrap should be added to the entire headers and pipes...

Water temp seems to be OK (measured from the head side-port sensor) and the fans seem to keep this down even in traffic at around 90 degrees.

Ideas why so high, and solutions?

Pb3

1,064 posts

274 months

Monday 22nd July 2013
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How well sealed is you intake, I mean with respect to the outside? Could you be pulling in air from the engine bay rather than the top scoop openning. That might explain high intake temps if your problem is when driving or at idle.

My air box is made of ally, and really used to heat soak after a run, park up and ten mins later was hot-hot-hot. I covered it with the ally-glass fibre cloth type of insulation and it did make a big different, although doesn't look as good.

3Dee

Original Poster:

3,206 posts

249 months

Monday 22nd July 2013
quotequote all
That may be the case Phil, I was thinking this myself... need to find a suitable way of doing that as the next job..
Best solution is to cut some humungous holes in the clip each side of the hump but you need balls of steel and good GRP skills to do that! ..., and maybe side-scoops!

Steve_D

13,801 posts

286 months

Monday 22nd July 2013
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I'll ask the same question.
Is the airbox plumbed to the outside or does it draw air from inside the engine bay?

Steve

Storer

5,024 posts

243 months

Monday 22nd July 2013
quotequote all
My air box is alloy and is wrapped with the self adhesive gold foil heat wrap.

Very expensive (£85 for sufficient) but very effective.

My air scoop is sealed to the air box when the clip is closed too so only outside air enters the engine.

Paul

3Dee

Original Poster:

3,206 posts

249 months

Monday 22nd July 2013
quotequote all
That is what I need to do, find something to seal the airbox inlet area - Guess some hot air is getting betwix inlet on the box and clip inlet.. Quite surprised how hot that air in the box gets though...

What's best? High density foam, or something else? Still recon the clip could use some bigger holes to let the heat out.... Where's my jig-saw....!!!!!

Think some have made the box top part of the clip, is that right?

Edited by 3Dee on Monday 22 July 16:39

macgtech

997 posts

187 months

Monday 22nd July 2013
quotequote all
Couple of questions - the first being, is it really an issue?

The second is, do your exhausts run anywhere near the throttle body?

Bear in mind conduction is by far the most powerful mode of heat transfer, so it is most likely through the intake or other parts in the area.

Pb3

1,064 posts

274 months

Monday 22nd July 2013
quotequote all
3Dee, yes I have a rectangular box bonded to the clip and when closed compresses a sponge surround that meets the air filter housing/air box, thus sealing the intake completely.

Storer

5,024 posts

243 months

Monday 22nd July 2013
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Warning - thread hijack.

Jonny
Are you racing at Brands on Saturday. Might try to get down there if you are.

Paul

MarkWebb

983 posts

245 months

Monday 22nd July 2013
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Not sure about Jonny but I am there running a F4 car Fri, Sat, Sun. Very good very close field of 24 cars. MattRBell team elites.

ROWDYRENAULT

1,294 posts

242 months

Tuesday 23rd July 2013
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ROWDYRENAULT

1,294 posts

242 months

Tuesday 23rd July 2013
quotequote all

ROWDYRENAULT

1,294 posts

242 months

Tuesday 23rd July 2013
quotequote all
In the two pictures above you can see a solution to your problem the rubber completely seals the inlet to the bonnet. Temps previous to the airbox where not as high as you are getting, measured by my Motec ECU.The temps run close to outside air temp with the box and gold foil on a 100 Fahrenheit day. Lee

UltimaCH

3,181 posts

217 months

Tuesday 23rd July 2013
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Very nice intake Lee, and the gold foil is an excellent solution albeit expensive but worth every cent IMO. I love those throttle bodies... cloud9

F.C.

3,901 posts

236 months

Tuesday 23rd July 2013
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macgtech said:
Couple of questions - the first being, is it really an issue?


Bear in mind conduction is by far the most powerful mode of heat transfer.
+1
I have a cast inlet manifold and would like to change to composite for this reason.
Inlet temps are an issue for me.
I am considering charge cooling but have doubts about the efficiency of such a system on an Ultima,
At first it seems a no brainer, heat transfer across a cold matrix but the efficiency of the system would be measured across two heat exchangers v's one in an intercooled set-up.

Steve_D

13,801 posts

286 months

Tuesday 23rd July 2013
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On my (incomplete) conversion to EFI I have opted for a plywood airbox to avoid heat transfer from the alloy inlet manifold. It is all about heat management and nothing to do with being a tight arrrse.

Steve

pilbeam_mp62

955 posts

229 months

Tuesday 23rd July 2013
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Steve_D said:
. It is all about heat management and nothing to do with being a tight arrrse.

Steve
Methinks SteveD doth protest too much.........smile

UltimaCH

3,181 posts

217 months

Tuesday 23rd July 2013
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Be careful with plywood, it does have a tendency to burn, like most wood wink so avoid blowback...

spatz

1,783 posts

214 months

Tuesday 23rd July 2013
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i am still quite surprised that there should be so much heat transfer from the alloy. Assumed the box is tight and all air is coming from outside,
which is then a huge amount of air that is passing by the alloy - I can hardly believe that this fast flowing air can be heated up much unless already heated up by exhaust or engine.
The air temp sensor should really be installed in a way it can only measure the air that passes by.


macgtech

997 posts

187 months

Tuesday 23rd July 2013
quotequote all
spatz said:
i am still quite surprised that there should be so much heat transfer from the alloy. Assumed the box is tight and all air is coming from outside,
which is then a huge amount of air that is passing by the alloy - I can hardly believe that this fast flowing air can be heated up much unless already heated up by exhaust or engine.
The air temp sensor should really be installed in a way it can only measure the air that passes by.
Exactly - you could well be measuring heat soak in the sensor itself.