PH Caterham Academy Racer In Build
Riggers get over-excited as our new racing car takes shape...
As Garlick revealed on Monday, we're sponsoring the 2010 PistonHeads.com Caterham Academy and I'm the lucky blighter making my racing debut in the official PH entry.
As if enthusiasm wasn't running at fever pitch here in the PH office already, Caterham has sent us this pic of our very own Academy car in build. Hopefully, it will be the only time our racer will be seen without all four wheels attached...
Now, we know that about half the Academy guys and girls get stuck in and build the cars themselves but, since my spannering abilities are somewhere south of those of an inept toddler, we thought it was best left to someone a little more capable. (The last time I attempted any serious spanner work, my old 200SX had to be towed to a local garage as the result of my attempts to change the spark plugs...)
For those with a little more aptitude with the toolkit, Caterham reckons a self-build on an Academy car should take around 70 hours.
After that, you can take your pride and joy into Caterham Midlands, or the factory itself down in Dartford, where Caterham will look the car over for you and advise a tightening-up here, or an extra screw there.
In fact, Caterham will make the adjustments for you, and then take the car off your hands and head off to the local VOSA for its IVA (Individual Vehicle Approval) test. Those with a masochistic streak can take their car through the IVA themselves, but Caterham heartily recommends letting them do it...
For me, though, I just have to sit tight and wait until January before I can pick up my car. I'm counting down the days already.
Meanwhile, tomorrow you'll be able to read about my first test drive behind the wheel of an Academy car at (a very greasy) Oulton Park.
I put the car through the IVA myself and I was very worried beforehand. As long as you follow the manual and take loads of tie-wraps, rubber hose trimmings and tools, everything should be OK. Sadly, my speedo failed so I couldn't get it through the test first time.
The more annoying test was the DVLA inspection - I had to trailer my car just after my IVA for a chap to re-sheck the chassis and engine numbers against his paperwork.

Building it though was fantastic. Not really that hard at all, although you'll only do it in 70 hours if you've had experience building stuff before. I'd guestimate about 100 hours for a complete novice, but that's really not as bad as it sounds. It took me a little over 3 weeks with a little bit of prior experience building cars. If you can read and hold a spanner, you're 90% of the way there!
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