Exhaust manifold
Exhaust manifold
Author
Discussion

Robbo D

Original Poster:

42 posts

4 months

Thursday 26th June
quotequote all
Hi all.

I have just ordered a set of Clive Fs GT manifolds and Y piece. I have been thinking about removing the old manifolds and my thoughts as I don’t want to keep them is to cut through the pipes close to the mounting flange which will give me good access to the bolts to undo. Clive advised using the ACT ARP manifold bolt kit to fit the new manifolds which are meant to be easier to use. Thought on my plan please.

Rob.

indigochim

1,954 posts

146 months

Thursday 26th June
quotequote all
Having done mine a number of times including having a couple of bolts snap in the head on the 1st attempt I'd start by soaking the bolts in a penetrating oil like plus gas.

They're do able and assuming your existing set are in ok condition you'll likely find someone who would buy them, there's a pair on ebay for eg without the Y piece for £500 for eg.

The advice re the smaller headed bolts is good however the standard nordlock washers ACT supplied me with the kit aren't rated to the temperatures they will endure and some of mine split and dropped off. I replaced them with the high temp variants but why pay for something that's wrong.

I think that the £500 on ebay is ambitious but I imagine they'd likely fetch enough to pay someone to do the job if you don't fancy it.

Sardonicus

19,210 posts

237 months

Thursday 26th June
quotequote all
Dont damage good used manifolds they have decent value and the chances are your worrying about nothing so far as getting the bolts out

Robbo D

Original Poster:

42 posts

4 months

Thursday 26th June
quotequote all
As far as I know the manifolds on there are good. I have big hands so thought an angle grinder might be easier🤣 I really want to do the job myself as I want to replace the heat shield and tidy things up while I’m in there.

Rob

Belle427

10,678 posts

249 months

Thursday 26th June
quotequote all
It's not a nice job but take your time and you will be ok.
I would be tempted to cut though if they were seized bit that's unlikely.

BritishTvr450

501 posts

15 months

Thursday 26th June
quotequote all
You will still have to go from underneath to tighten the lower bolts on the new manifolds which requires the starter motor to be removed o/s and dropping the exhaust n/s to gain access so you might aswell remove the old manifolds properly.
Just soak the bolts and use your grinder to reduce the outside face of your spanner to make getting the bolts out easier or get a decent TVR man to do it for you and sell your manifolds to offset the cost.
The Catted y piece is worth £150 let alone the manifolds.
Many people who went de cat often go back to standard after their hearing suffers or the headaches after a long journey become tiresome wink

Robbo D

Original Poster:

42 posts

4 months

Thursday 26th June
quotequote all
Looks like skinned knuckles then. I will be replacing the exhaust with an ACT cherry bomb unit at the same time so the old exhaust will be off the car. I hope to have a new scissor lift in the garage before i tackle this so hopefully will be a bit easier. I will have to have a look at the old invoices later to see if any manifold gaskets have been replaced in the past. I’m lucky that the car came with all its history going back to when it was new. The new manifolds etc should be delivered in a couple of weeks time.

Rob


indigochim

1,954 posts

146 months

Thursday 26th June
quotequote all
You'll be fine and as BritishTvr450 says modify a few spanners to help you with the job helps I bought some quality branded 2nd hand ones to slim down with the thought that they're probably stronger than budget ones. With the smaller bolts I was able to remove my near side completely from above.


ARP Exhaust Header Bolts - AZ325 they're available cheaper from other dealers. Check the part number yourself to be 100%

PabloGee

659 posts

36 months

Thursday 26th June
quotequote all
Manifold gaskets are inexpensive, I'd just get new ones...

Robbo D

Original Poster:

42 posts

4 months

Friday 27th June
quotequote all
Well a bit of good news. I thought I would try the bolts I could get to ok and all came undone nice and easy. Just hope the bottom bolts are just as easy.

Rob

Robbo D

Original Poster:

42 posts

4 months

Sunday 29th June
quotequote all
Another question. My heat shields are looking a bit worse for wear so while the manifolds are off I am thinking about replacing them. Thoughts on doing this would be very much appreciated.

Rob

PabloGee

659 posts

36 months

Monday 30th June
quotequote all
Go for it.

You do realise you're on the journey of finding more and more things to fix wink
Might as well get some engine bay paint, mask it up and paint that to look smarter too... biggrin

Robbo D

Original Poster:

42 posts

4 months

Monday 30th June
quotequote all
Yep I know what you mean. Bonnet off and radiator out yesterday new radiator on the way. Like you said one thing leads to another.

Rob

BritishTvr450

501 posts

15 months

Tuesday 1st July
quotequote all
Robbo D said:
Well a bit of good news. I thought I would try the bolts I could get to ok and all came undone nice and easy. Just hope the bottom bolts are just as easy.

Rob
That’s good.
But….. you might be well advised to keep top bolts in at least until you have loosened the bottom bolts slightly as keeping the top bolts in and nipped up can remove some pressure on the bottom bolts especially the rear ones, they are the most difficult to do so getting them loose first is good practice. Good luck and take your time.
Expect each manifold to take 2-3 hours to remove and if you manage it quicker count it as a blessing. Remember the bolts might not have been removed for years.

Robbo D

Original Poster:

42 posts

4 months

Tuesday 1st July
quotequote all
Robbo D said:
BritishTvr450 said:
Robbo D said:
Well a bit of good news. I thought I would try the bolts I could get to ok and all came undone nice and easy. Just hope the bottom bolts are just as easy.

Rob
That s good.
But .. you might be well advised to keep top bolts in at least until you have loosened the bottom bolts slightly as keeping the top bolts in and nipped up can remove some pressure on the bottom bolts especially the rear ones, they are the most difficult to do so getting them loose first is good practice. Good luck and take your time.
Expect each manifold to take 2-3 hours to remove and if you manage it quicker count it as a blessing. Remember the bolts might not have been removed for years.
Thanks for the advice which I will take note of. This is going to be this weekends job hopefully done on Saturday then I can clean up on Sunday so alls ready for the new manifolds when they arrive.

Rob

Robbo D

Original Poster:

42 posts

4 months

Saturday 5th July
quotequote all



Well that wasn’t the nicest job I have ever done on a car. Starter removal tip thanks. The worst bolt was on the NS manifold near the engine mount. Could only use an open ended spanner so rounding off the bolt was a real risk and it was tight but we got it in the end. Now to clean the chassis etc apply some paint and heat shield on the chassis near the exhaust. The manifolds and Y piece all look in very good order cats look very good. Just need to sell them now along with the std exhaust. New Cherry bomb is going back on.

Rob

indigochim

1,954 posts

146 months

Saturday 5th July
quotequote all
Well done, so much better than chopping them.

Robbo D

Original Poster:

42 posts

4 months

Saturday 26th July
quotequote all
Hi all. Not the easiest of jobs I have to say but the final result is definitely worth it




Belle427

10,678 posts

249 months

Saturday 26th July
quotequote all
Very nice.

Robbo D

Original Poster:

42 posts

4 months

Saturday 26th July
quotequote all
Belle427 said:
Very nice.
Thanks very much. Just need to get out in the car. I have a car show to do next Sunday Helmingham Festival of classic and sports cars. One of my favourite shows of the year.

Rob