MK4 Golf GT TDi Turbo Whistle?
MK4 Golf GT TDi Turbo Whistle?
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Discussion

nurburgring1

Original Poster:

617 posts

223 months

Monday 6th April 2009
quotequote all
I have a MK4 Golf GT TDi PD115, 2001 Y plate 85K miles.

I've owned the car for nearly 2 years and decided a little more power was required, and proceeded to have a generic remap done to make around 150bhp.

This was done around 2 months ago and the turbo whistle remained the same, however recently (about 4 days ago) the turbo whistle is now very noticable inside the car and much louder under acceleration which you can clearly hear with the windows down.

The car also goes into limp mode on motorway journeys, which upon reading on the internet suggests this could be due to a sticking turbo actuator rod or a boost leak, if the car is switch off and restarted normal power returns. I have had this problem before (7/8k miles ago) and changed various sensors including the dreaded MAF, a block of wires were found in the engine bay and a number of which were broken/breaking and these were replaced with a new block and new wires and the limp mode problem stopped happening.

In the time since fixing this problem the first time to having it remapped it has never gone into limp mode, only recently the problem has returned i.e post remap.

Sorry to waffle, just wanted you to hear the full story.

So my question is do you think the remap may have something to do with it going into limp mode? and is the now very audible turbo whistle a sign that the turbo actuator rod has freed up and the turbo is spinning faster/more freely, or could it be a boost leak or is it a sign that the turbo is knackered?

Any ideas/suggestions would be greatly appreciated!

p.s the car hasn't gone into limp mode since the turbo whistle got louder, but that may be coicidence. Also the car doesn't feel any slower/less responsive.

wullie_t25

119 posts

203 months

Monday 6th April 2009
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Hey mate had a similar problem with my volvo T5 and my new Polo TDI.

Check the breather hoses and feeds to the turbo as on both my cars these have been very slightly pereshed (sp) and especially in the polo 1.9 tdi went into a limp home mode. Got that sorted and now has plenty of power again!!!

Do you have a boost gauge in the car? The T5 did and when the pipes went on it the gauge used to go off the scale which may explain the louder turbo whine?

just my 2p's worth, hope this helps mate!

Edited by wullie_t25 on Monday 6th April 21:46

FoolOnTheHill

1,018 posts

234 months

Tuesday 7th April 2009
quotequote all
My Mk4 130 has been remapped to 170 and the whistle is louder, I think it's just a consequence of the turbo sucking more air in. Seems to be common anyway.

Matt_N

8,997 posts

225 months

Tuesday 7th April 2009
quotequote all
Mk4 diesels are quite well known for having turbo problems, like you said sticking vanes.

Are you are a member of Uk MkIV? If not sign up and take a look on there as there is lots of info.

Also if you can get the car scanned by someone with VAGCOM, again UK MkIV has a list of people with it who are always happy to help in return for a few beers etc.

FoolOnTheHill

1,018 posts

234 months

Tuesday 7th April 2009
quotequote all
Maybe find an indy that can do you a turbo clean with that Innotec stuff?

JuniorD

9,013 posts

246 months

Tuesday 7th April 2009
quotequote all
My old man is having a similar problem with a 2002 Seat Toleodo TDI. A perished hose solved the noise problem but it still persistently goes into limp mode and he's had it to two specialists who have been unable to diagnose or solve the problem. The first specialist replaced the MAF but proplem continued, the second specialist replaced that MAF (saying it was the wrong one) and yet the problem goes on. He's at his wits end with the thing now.

nurburgring1

Original Poster:

617 posts

223 months

Tuesday 7th April 2009
quotequote all
Thanks for all your advice guys.

The car doesn't have a boost gauge so i don't know what PSI/bar its running.

I have read on the internet about cleaning the turbo using innotec, i will look into this further.

I'll take a look under the bonnet and check the hoses/feeds to the turbo over Easter.

I do know a friend of a friend who has VAGCOM software on his laptop, its just a case of catching them both together!

Good call on UK MKIV's website i'll post a question on there later.

I'll post back with any results soon!

LaSarthe+Back

2,084 posts

236 months

Wednesday 8th April 2009
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FoolOnTheHill said:
Maybe find an indy that can do you a turbo clean with that Innotec stuff?
i heard that putting sand through the intake cleans the vanes up real nice! hehe

FoolOnTheHill

1,018 posts

234 months

Wednesday 8th April 2009
quotequote all
LaSarthe+Back said:
FoolOnTheHill said:
Maybe find an indy that can do you a turbo clean with that Innotec stuff?
i heard that putting sand through the intake cleans the vanes up real nice! hehe
yeah, engine's been a bit rough since, mind.

laugh

MikeyLCR

501 posts

204 months

Wednesday 8th April 2009
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Sounds similar symptoms to my Cupra R back when it was new it used to whistle on boost which I thought was normal until a RR showed me I was about 30bhp down on standard, I've had another standard one go since...louder this time with stuttering performance. Changed to an uprated one now and it's fine.

Cheers
Mike

nurburgring1

Original Poster:

617 posts

223 months

Wednesday 29th April 2009
quotequote all
Just thought I would let you guys know that since posting the question the car has never gone into limp mode! Turbo whistle still loud but has never gone into limp mode, great stuff I thought.

But and its a really big BUT!!

The turbo went last night!!!

Just set off from my girlfreinds house, literally 1st gear out of her drive and que strange noise, loads of smoke and no power!

According to a simple diagnosis the seals have gone on the turbo and its dragging oil from the sump which is collecting in the intercooler and engine, just waiting for the recovery truck now to take it into a garage cry

FoolOnTheHill

1,018 posts

234 months

Wednesday 29th April 2009
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Oh noes!

You've blown a seal!


pad58

12,549 posts

204 months

Wednesday 29th April 2009
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Gutted for you,

Me got caddy tdi and 18t ,

got to keep an ear open for that one

Tame Technician

2,467 posts

227 months

Wednesday 29th April 2009
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Make sure who ever fits the turbo knows to clean out the intercooler.

Other wise when they start the car up and run the engine it will suck in more oil and this makes the engine over rev and can blow it up, literally.

Have seen it before is as scary as F**k.

phumy

5,814 posts

260 months

Thursday 30th April 2009
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It might not be as bad as you think, it could be the hose from the turbo to the intercooler, either split or busted. It would have the same effect as you have explained. I know as i have been there, twice. Blew the hose on the motorway and lost all power and stacks of smoke.

Take a look forst before you commit to a new turbo, a split in the hose would also account for the invrease in noise over the past too.

istoo

2,365 posts

225 months

Thursday 30th April 2009
quotequote all
solid advice...

my only expereince, and its not the same engine, but on a 1.8T was the turbo blowing up at 105k. The feeder hoses to the turbo were seriously clogged, and starved the turbo and it slowly ate itself. I never got an actual reason but as a guess i woudl say changing from longlife servicing to a more regular 8k interval did it in my book, you could see different oils around the inside fo the pipe where it was choked. Do check the hoses/plumbing...

And the intercooler clear up, also hear the exact same on a PD130, good to confirm!

Tame Technician

2,467 posts

227 months

Thursday 30th April 2009
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Just back tracking a bit, when you said turbos gone and loads of smoke, I presumed you meant blue oil smoke.

If you actually meant black diesel smoke, the turbo will be fine, its going to be a split pipe or intercooler, may also log the code for airmas meter implausible signal, that doesnt mean the airmas meter is faulty but you have a leak in the boost system.

If it was blue oil smoke then as I said before, turbo and clean out of intercooler. Comments about the oil feed pipe are spot on, we replace them with turbos regardless, which is why i forgot to mention it.

nurburgring1

Original Poster:

617 posts

223 months

Thursday 30th April 2009
quotequote all
Thanks for your advice guys,

The smoke it produced was white/blue colour and smelled of oil, the car was checked over by the guy who services and generally looks after it for me, he checked for any loose/split or leaking pipes and as far as he could tell they were fine.

The garage its gone into is owned by a good friend and business associate of my dads so i'm sure he won't rip me off with a new turbo if it doesn't need one!

Hope to be back on the road soon!

smile


Tame Technician

2,467 posts

227 months

Thursday 30th April 2009
quotequote all
White/blue and smelling of oil. Thats oil smoke alright. Turbo it is then. Ask them to check or just replace the oil feed pipe and dont forget to clean out that intercooler.

Best of luck.

nurburgring1

Original Poster:

617 posts

223 months

Thursday 7th May 2009
quotequote all
Had word from the garage today, the turbo is goosed and requires replacing, seems like it has been going for a while. Compression is down on cylinder one, they are carrying out more checks tomorrow to find the cause.