changing max gross weight
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hoppo4.2

Original Poster:

1,548 posts

216 months

Thursday 17th January 2019
quotequote all
The company I work for has a large fleet of vans including a few hundred Ford connect vans.

It was highlight that they are over weight with kit that's on them. So after a few weeks flapping the solution is a new sticker to cover the old weight sticker. This one has a new higher weight.

No changers or mods to the van at all? How is this safe or legal?

Jimbo.

4,224 posts

219 months

Thursday 17th January 2019
quotequote all
If they’re overweight, VOSA will be asking both the firm and the driver some VERY searching questions...

daydotz

1,801 posts

191 months

Thursday 17th January 2019
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How convincing is the sticker

how over weight are they

could removing the passenger seat tip the scales back under

blank

3,764 posts

218 months

Thursday 17th January 2019
quotequote all
hoppo4.2 said:
The company I work for has a large fleet of vans including a few hundred Ford connect vans.

It was highlight that they are over weight with kit that's on them. So after a few weeks flapping the solution is a new sticker to cover the old weight sticker. This one has a new higher weight.

No changers or mods to the van at all? How is this safe or legal?
Not legal.
Probably not unsafe.

What are the original and new weights?
Is the new gross weight greater than the sum of the axle weights?

The correct way of doing this is to request the changes from DVSA. They will normally want to see some testing to prove the new weights are safe.

Usually just brakes (which it will almost certainly pass unless the weight has doubled) and maybe steering efforts if the front axle weight has changed.

You can usually get away with testing one van and converting the others if they use the same brakes etc.


It's not a cheap process. A few grand at least.

Bill

58,679 posts

285 months

Thursday 17th January 2019
quotequote all
Before you get carried away, you can "replate" vehicles. Some are downgraded at the factory for tax, licence and speed limit reasons.

You can get a Connect with a range of payloads and I bet there's no difference between the actual vehicles apart from the rating.

I don't know exactly what's involved but it could simply be a paperwork exercise.

gazza285

11,167 posts

238 months

Thursday 17th January 2019
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We had some of the older Connects, I think the only difference was the rear spring rates.

hoppo4.2

Original Poster:

1,548 posts

216 months

Thursday 17th January 2019
quotequote all
I can't see that they would do anything illegal. In fact I'm sure it all above board. This is a multi billion pound business.

It was more a how is it done type of question.

Like you say it could be that they just requested permission for the change from Ford. If they say ok I'm sure vosa will agree to it.

I don't have one of the vans so I'd have to check weights when I next see one

Teddy Lop

8,301 posts

97 months

Thursday 17th January 2019
quotequote all
hoppo4.2 said:
I can't see that they would do anything illegal. In fact I'm sure it all above board. This is a multi billion pound business.

It was more a how is it done type of question.

Like you say it could be that they just requested permission for the change from Ford. If they say ok I'm sure vosa will agree to it.

I don't have one of the vans so I'd have to check weights when I next see one
I doubt it'll be as simple as printing some labels. If you look at vans with multiple weight/payload offerings, e.g. Transit custom with 260/280/300/320/340 variants, each one up costs a bit more.

GroundEffect

13,864 posts

186 months

Thursday 17th January 2019
quotequote all
hoppo4.2 said:
I can't see that they would do anything illegal. In fact I'm sure it all above board. This is a multi billion pound business.

It was more a how is it done type of question.

Like you say it could be that they just requested permission for the change from Ford. If they say ok I'm sure vosa will agree to it.

I don't have one of the vans so I'd have to check weights when I next see one
Ford can't just say OK. Theyd need to be rehomologated, and I guarantee that hasn't been done.

Bill

58,679 posts

285 months

Thursday 17th January 2019
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AIUI from motorhomes it's a paperwork job and no more.

Teddy Lop

8,301 posts

97 months

Thursday 17th January 2019
quotequote all
Bill said:
AIUI from motorhomes it's a paperwork job and no more.
motorhomes are usally de-rated for license category reasons aren't they? You can't just "gain" capacity the way you offer not to utilise it.

Bill

58,679 posts

285 months

Thursday 17th January 2019
quotequote all
Ish. They're generally rated to 3.5T but you can often "free up" the extra just by replating it if your licence is good.

The Connect is rated to 2040kg (presumably) because that's the speed limit cut off, so it could be simple to change.

Happy Jim

1,080 posts

269 months

Thursday 17th January 2019
quotequote all
Very common in the Motorhome world.

MH departs the factory bound for Europe where 3.5T is a magical number...plated as such.

Someone with the right licence/tax position decide they want more payload, goes to an “approved test company” they review MH and “approve” up to the real max weight (as per factory design)- paperwork job only! (Issue new sticker)
If you need more payload, company reviews axle weight capacity and defines what assistor springs/air springs etc would be needed.
Final tweak would be max weight capacity of the tyres.

Rgds

Jim


Teddy Lop

8,301 posts

97 months

Friday 18th January 2019
quotequote all
Happy Jim said:
Very common in the Motorhome world.

MH departs the factory bound for Europe where 3.5T is a magical number...plated as such.

Someone with the right licence/tax position decide they want more payload, goes to an “approved test company” they review MH and “approve” up to the real max weight (as per factory design)- paperwork job only! (Issue new sticker)
If you need more payload, company reviews axle weight capacity and defines what assistor springs/air springs etc would be needed.
Final tweak would be max weight capacity of the tyres.

Rgds

Jim
makes sense for a largish motor home to hit the magic 3.5, but why would a smaller class of van be potentially under-plated?

s2sol

1,276 posts

201 months

Friday 18th January 2019
quotequote all
Happy Jim said:
Very common in the Motorhome world.

MH departs the factory bound for Europe where 3.5T is a magical number...plated as such.

Someone with the right licence/tax position decide they want more payload, goes to an “approved test company” they review MH and “approve” up to the real max weight (as per factory design)- paperwork job only! (Issue new sticker)
If you need more payload, company reviews axle weight capacity and defines what assistor springs/air springs etc would be needed.
Final tweak would be max weight capacity of the tyres.

Rgds

Jim
As Jim says. There's a company called SVTech who do this kind of thing all the time.
http://www.svtech.co.uk

shovelheadrob

1,564 posts

201 months

Friday 18th January 2019
quotequote all
Yes SV Tech is the company to ask, they are DVSA approved for both up & down rating of all classes of vehicle, I'm sure that an email or call to them expressing any concerns & they will be able to confirm/deny if it's possible with the vehicles in question.
As said, with many vehicles it's just a paperwork exercise or in some cases it's alot of mechanical changes.

S11Steve

6,389 posts

214 months

Friday 18th January 2019
quotequote all
I'm having this conversation at the moment with a customer and supplier, albeit on a 3.5t vehicle.

The uprating process will ensure spring rates, braking and axle loading are all safe and meet the relevant standards before a new plating certificate is issued.
In the case of the vehicle I'm dealing with, it will also need a tacho and a HGV licence, but that shouldn't be an issue with a Connect.

The cost of this exercise isn't cheap though, and I would suggest looking at replacing the Connects with something more suited to the job, like a 270 Custom or T28 Transporter.
If something catastrophic or contentious happened resulting in a formal investigation, the consequences could be crippling to the business, or even result in a custodial for the business owners - duty of care, corporate responsibilities etc.

It's not something I would want to fudge if it was my business.

As above though SVtech are recognised as the UK experts on re-plating.

Drumroll

4,523 posts

150 months

Friday 18th January 2019
quotequote all
hoppo4.2 said:
The company I work for has a large fleet of vans including a few hundred Ford connect vans.

It was highlight that they are over weight with kit that's on them. So after a few weeks flapping the solution is a new sticker to cover the old weight sticker. This one has a new higher weight.

No changers or mods to the van at all? How is this safe or legal?
There are two questions I have. Firstly if you are a driver of one of these vans, as you are clearly aware they are overweight, why are you still driving it?

The company can not fire you for refusing to take an over weight van out.

If you are a manager and again you clearly know the vans are over weight. Why are you instructing your drivers to take these vehicles out?

hoppo4.2

Original Poster:

1,548 posts

216 months

Friday 18th January 2019
quotequote all
I'm not in either of those positions. I have use of a different model of van.

The company are not sending out the over weight vans they have removed the excess weight untill they are replated.