Radiator Removal
Radiator Removal
Author
Discussion

mowog

Original Poster:

258 posts

307 months

Monday 9th August 2004
quotequote all
Noticed the rad on my S3 is weeping slightly on a bottom corner. Time to whip it off and get it recored I think. Can the radiator be removed without removing the whole bonnet? - would appreciate basic guide to radiator removal from someone who's been there.

Thanks
Darren

mikee boy

967 posts

274 months

Tuesday 10th August 2004
quotequote all
YES IT CAN but beware.

I replaced mine recently to have it recored. Came out easily because I didn't care about it, but it required 2 people to get it back in to make sure I didn't damage it. The back should be protected by the fan (which was still fitted on removal and replacement) though with hindsight I could have put HARDBOARD on the front while fitting it for protection.

The rad is held in with silly clips top and bottom which took some prising out, and difficulty refitting.

z_chromozone

1,436 posts

272 months

Tuesday 10th August 2004
quotequote all
Now I don’t have a V6 S, but taking the rad out of the V8S is really easy (with the bonnet off), there are two bolts that fix it in place.

With the bonnet on I would imagine it is harder.

Z

dern

14,055 posts

302 months

Tuesday 10th August 2004
quotequote all
If you drive the front wheels of your car on to some planks of wood you will be able to give yourself more clearance and hold the bonnet near vertical (put carpet under the leading edge and don't do this if it's windy) and it makes the job a lot easier.

Regards,

Mark

tvrgit

8,483 posts

275 months

Friday 13th August 2004
quotequote all
Agree with Dern - that's exactly how I did mine. You only need to raise the fron wheels by 3 or 4 inches to get the bonnet vertical.

Drain the coolant (by pulling off the bottom hose) then disconnect the top hose. There are two bolts that hold the top of the rad into the chassis - remove them, then the rad pulls backwards and upwards. (Mine has the fan in front of the rad so I was able to leave that in place)

I was able to refit it on my own as well - with a little care (and a lot of difficulty) getting the bottom two pins into the rubber grommets in the chassis.

Be careful to bleed the radiator properly when you are refilling it, or you end up with an airlock in the sytem and then it don't work proper innit?

gefopsman

260 posts

262 months

Sunday 15th August 2004
quotequote all
Sorry to hijack this thread.
I have a leak on the rad of my S1.

Does anyone know what the radiator is off and whether the core is a special.

Thanks
G

tvrgit

8,483 posts

275 months

Sunday 15th August 2004
quotequote all
The headers are basically Leyland Daf - from the van / minibus. The core is a special.

Rebuilding is much cheaper than new.

rogerS

3 posts

293 months

Tuesday 17th August 2004
quotequote all
My rad started leaking in the same lower corner. I had the unit recored for UKP162 (the suits in the front office didn't tell the workshop - it came back as a 2 core van rad!). I took the bonnet off with wife's assistance - watch the weight it's all at the front.It gave me a chance to treat the flaking powder coating on the rad supports. It's mounted on 2 pins and held in place with 2 bolts at the top. There's a cooker type seal between the rad edges and the mounting frame
which had become compressed and had to be "teased "up.

tvrgit

8,483 posts

275 months

Tuesday 17th August 2004
quotequote all
My recore cost £135.

gefopsman

260 posts

262 months

Tuesday 17th August 2004
quotequote all
Shame its not the standard LDV part. My father works there. Poor guy!!!!

I might try that first just to see if they did any specials for hot climate. He works in development, that's if you consider that LDV actually do any development.

Failing that it will be a recore.

Just realised we went to Silverstone at the weekend with no MOT so the rad may have to wait until this is sorted. Just in case there are any nightmares.

Fingers crossed

G