Swirl Pot problem?
Swirl Pot problem?
Author
Discussion

SteveOS3

Original Poster:

503 posts

220 months

Saturday 1st September 2012
quotequote all
Just been out for the first time in 6 weeks. When I got back I took a peek under the bonnet to check the brake fluid level as I'd just changed the rear cylinders and shoes.

The first thing I noticed was coolant leaking from the under the cap on the swirl pot. I have a pressure cap on the pot and a blanking one on the expansion tank.

Temperature was up to normal, fan kicked in as usual.

As I understand it the pressure cap should rise and coolant flow into the expansion tank, returning when cool.

I check the pot-to-tank hose, it was not blocked. I blew into the expansion tank and water returned to the pot.

I can't think why coolant was leaking out of the underside of the pressure cap.

Any ideas?

Thanks,

Steve

chiefyo

279 posts

194 months

Saturday 1st September 2012
quotequote all
There should be a rubber sealing ring inside cap to mate with top face of neck. Check condition of that and also is the brass neck flat and undamaged.

steve j

3,223 posts

257 months

Saturday 1st September 2012
quotequote all
The locking tabs on the cap may have weakened causing fluid loss, it happened to me and the end result, a broken water pump IN FRANCE !!!!! check the cap and the top of the pot HTH.

v8s4me

7,275 posts

248 months

Saturday 1st September 2012
quotequote all
Have you got the correct 2-way cap which allows cooling liquid to be sucked back into the swirl tank?

SteveOS3

Original Poster:

503 posts

220 months

Saturday 1st September 2012
quotequote all
There's no rubber seal on the cap. Never was.

I assumed that the seal was made by the rubber on the bottom of the pressure spring and that when it lifted water should just flow into the expansion tank.

I'll nick the seal frokm the expansion cap and try that.

The top of the pot is flat and undamaged.

The cap is the QH one listed on the parts list so I assumed it had the correct type of return valve.



Edited by SteveOS3 on Saturday 1st September 19:58

steve j

3,223 posts

257 months

Saturday 1st September 2012
quotequote all
v8s4me said:
Have you got the correct 2-way cap which allows cooling liquid to be sucked back into the swirl tank?
Noooooooooooooooo, not the cap debate laughlaughlaughlaughlaughlaughlaugh

Sandgrounder

564 posts

173 months

Saturday 1st September 2012
quotequote all
Without wishing to start a multitude of posts on this, I have noticed that the water level in my swirl pot keeps needing a top up, despite there being coolant in the expansion tank.
There are no signs of any leaks, but I have wondered if I had the wrong type of cap on that does not allow coolant to return to the Swirlpot??

When I bought the car, it was quite obvious the swirlpot cap was no good by the amount of coolant seeping down the pot, so I bought a 15psi (I think) pressure cap for a Granada.
Sorted the leakage issue, but still have to top up as said previously.

Does anyone know where I can get the 'correct' pressure cap from?

Thanks

chiefyo

279 posts

194 months

Saturday 1st September 2012
quotequote all
170374529333 ebay item No 15LB CAP with sealing ring in picture and i think looks like return valve

v8s4me

7,275 posts

248 months

Saturday 1st September 2012
quotequote all
If you can't get the "correct" two way cap put the plain cap on the swirl tank and the pressure cap on the expansion tank - run and hide laugh

SteveOS3

Original Poster:

503 posts

220 months

Saturday 1st September 2012
quotequote all
I started out with the pressure cap on the expansion tank and never had any problems.........

techbotics

1,805 posts

211 months

Saturday 1st September 2012
quotequote all
when ul to temp / pressure the spring opens and if its like mine was the water escapes from top of cap.. I tried different caps rubber seals etc but mine was never 100% even with blanking cap in I believe this was down to poor condition if swirlpot neck.. ACT item wasn't much better so ended up sealing the top of the swirlpot and leaving pressure cap on expansion tank. This is not ideal for filling the system though.. Its not far off and a different expansion tank and pipe mods would fix this. Ie route water pump bypass to far side of rad and run water top up from header to now spare port on swirlpot.

that said what I have now works well once the system is full.

Good luck looking at the engine bays at thornby this is a common problem.

cheers D S3

AutoAndy

2,270 posts

244 months

Sunday 2nd September 2012
quotequote all
One question is "what has changed in the last 6 weeks?"
I had a Related issue when I got a new st st swirl pot which was due to failure of the brazing of the neck to the main body - could look like the cap was at fault even though it wasn't.

Is yours st st - could be a similar problem. If you'd is mild steel then has corrosion changed something?

Just a thought to throw in. ...

v8s4me

7,275 posts

248 months

Sunday 2nd September 2012
quotequote all
SteveOS3 said:
I started out with the pressure cap on the expansion tank and never had any problems.........
If it aint broke, don't fix it smile

SteveOS3

Original Poster:

503 posts

220 months

Sunday 2nd September 2012
quotequote all
smile V8

The tank is original mild steel.

I've ordered a cap with a seal as per the Ebay link and will try that. What confuses me is that it has been fine for ages. Ho hum. If it the problem persists I'll try the pressure cap on the expansion tank...

Thanks for all your advice,

Steve

mep12345

2,061 posts

230 months

Sunday 2nd September 2012
quotequote all
Can of worms again - I've said it before and will say again both ways should work UNLESS you have the expansion tank with the blanked hole (plastic weld toward middle of front of tank) so it won't take pressure (in this case put pressure cap on swirl pot only) or you have a single way pressure cap without bleed back - in this case put pressure cap on expansion tank only - clearly a combination of blanked hole and no bleed back cap won't work at all

Running and hiding

SteveOS3

Original Poster:

503 posts

220 months

Monday 3rd September 2012
quotequote all
Swapped the caps over, blanking now on swirl pot and pressure on expansion and got the same problem. To me this proved that the issue is with the seal on the swirl pot.

I twisted the blanking cap around a bit and the leak stopped, expansion tank began to fill, pressure cap opened after a while and coolant drained to the floor.

Not sure what can be done about the swirl pot rim but will try the newly ordered pressure cap and fiddle with it until a seal is made.

Steve

Gerald-TVR

4,896 posts

226 months

Monday 3rd September 2012
quotequote all
Take it to a decent radiator refurbishment place they would be able to fit a new neck on and that hopefully would solve your problem cheers Norman

chiefyo

279 posts

194 months

Monday 3rd September 2012
quotequote all
Spray some silicone grease to seal on underside of cap. You should find it will turn further and clamp tighter than going on dry.

SteveOS3

Original Poster:

503 posts

220 months

Monday 3rd September 2012
quotequote all
Thanks for the tip chief, I'll give it a go.

Steve

Barry S1

1,709 posts

218 months

Monday 3rd September 2012
quotequote all
I had the same thing with a new swirl pot, in the end i got some
wet and dry paper and a piece of flat steel or glass and sand
the top of the pot to make it flat, it worked on mine, it's
cheap to try, then bend the tags on the cap over a bit to make it
a good fit
good luck