Exhaust Dented and reducing airflow
Exhaust Dented and reducing airflow
Author
Discussion

pcashman

Original Poster:

67 posts

180 months

Thursday 30th January 2014
quotequote all
Any advice for correcting this lovely pair to their correct curvature wink

I have taken off the back part of the exhaust (it separates about 2 feet further back), stabilised the front and lower bits by wedging things, and tried tapping them out with a metal rod as a drift and some heat (from a small gas torch) but the metal is harder than I thought. I made very little progress for a huge amount of effort.

I'm hoping to catch up with the track day folk at Snetterton on Feb 8th with comfy tires on my NOS alloys, and the front left bearings sorted, and all the gauges working! Can't wait.

Paul

AutoAndy

2,270 posts

244 months

Thursday 30th January 2014
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pcashman said:
Paul
...recpect dude - that must have been an epic grounding to do that. Mine is a bit similar, but due to bad fitting by someone in the past...



...i think it is bite the bullet and get replacement bits time...

phillpot

17,508 posts

212 months

Thursday 30th January 2014
quotequote all
pcashman said:
Any advice for correcting this lovely pair to their correct curvature wink
Scrap ! biggrin


Unless you can weld and have "access" to some suitable tube (are they stainless?) I'd say that replacement would be the most cost effective way to go.

greymrj

3,329 posts

233 months

Thursday 30th January 2014
quotequote all
Sorry Paul, I agree with Mike. I take it they are stainless from the look of it. You have absolutely no chance of getting those out. The bending alters the structure of the steel. There are however quite a few stainless exhaust makers around who could bend a short section to match and TIG weld it in. I know of 2 within 15 miles of me but I am afraid I am a long way from you. Looking at your engine installation I guess these were custom made in the first place?

You could cut out the really bad bits with a modern, small diameter, slitting disk and bodge something out of some bent mild steel pipe. They will MIG weld together for the time being, as they are not structural, but it wont last long and certainly won't look pretty! Quite a lot of effort but it might well last a weekend and is the kind of bodge rally cars used to get mid weekend event.

pcashman

Original Poster:

67 posts

180 months

Thursday 30th January 2014
quotequote all
Cheers Folks. Replacing this section sounds like the way forward - they disconnect just after the manifold and just behind here so it's not that big a piece. Matt Smith at Downham Market knows the chap who likely made them in the first place, so I'll sort that out asap. Oh well. Next question - please don't shoot me - is it ok to drive? Apart from reduced performance at higher revs, will I muck anything up?

No idea when this happened either - epic grounding or not. I have slowly scraped over a few speed bumps in Cambridge (and then not gone that way again) but that's about it.

phillpot

17,508 posts

212 months

Thursday 30th January 2014
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pcashman said:
- is it ok to drive?
I'd say yes, no problem.

ijbd

76 posts

254 months

Thursday 30th January 2014
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Did you check your exhaust manifolds?
One of mine sprung a leak after a lesser bang than you seem to have had.
Luckily the manifold was weldable in situ. The hockeysticks needed renewing.

regards Boudewijn

greymrj

3,329 posts

233 months

Thursday 30th January 2014
quotequote all
Daft as it might seem the possible crack or any air leak in the first section of the exhaust (manifold or downpipe) is a far greater problem than the part closure of the pipe. Yes it will significantly reduce performance and you should reduce revs as the hot gasses wont get away as easily and prolonged use might just cause overheating at the beginning of the exhaust tract. Fortunately you appear to have destroyed the two pipes to an impressively similar level clapso the engine wont have one bank working much harder than the other. That could become an issue if one was damaged and not the other.
Ride height check next?laugh

v8s4me

7,275 posts

248 months

Thursday 30th January 2014
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AutoAndy said:
.....recpect dude - that must have been an epic grounding to do that. ...
Maybe you should also check your engine mounts and suspension settings to try and prevent this happening again?

jwigglesworth

409 posts

167 months

Friday 31st January 2014
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[quote=pcashman]Cheers Folks. Replacing this section sounds like the way forward - they disconnect just after the manifold and just behind here so it's not that big a piece. Matt Smith at Downham Market knows the chap who likely made them in the first place, so I'll sort that out asap.

If you're over at Mat SMith- would you check how he's getting on with mine- the red S2 with the re-arranged driving lamp?



pcashman

Original Poster:

67 posts

180 months

Friday 31st January 2014
quotequote all
Will do Wigglesworth - heading up on Thursday. I'll get mounts and suspension settings checked but the only scraping/contact I've had so far has been when going over speed bumps is under the middle of the car, and I have to say when I see one of these I go slowly so that I don't break my coccyx/teeth. The car is set up to ride firm. I might soften the dampers a couple of clicks (rear only).

No sign of any exhaust leaks but it could be quite subtle I presume - no sign of soot anywhere which is good. There is a little bit of a hunt at idle but there are 6 throttle bodies and no MAF as far as I can see - just a throttle pot. No O2 sensor in the exhaust either, although as I'm just a beginner with all this, I remain open to correction.

Cheers for all the help folks

jwigglesworth

409 posts

167 months

Friday 31st January 2014
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Lovely job,

hope you get the car sorted.

Cheers,

Jeremy

Top Gear TVR

2,251 posts

183 months

Saturday 1st February 2014
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Pcashman

are you defo up to snetterton with your BOA? I might just like to see that…….

pcashman

Original Poster:

67 posts

180 months

Sunday 2nd February 2014
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I don't know for sure Top Gear. I'm thinking of getting the exhaust sorted out first to be honest. Sat 8th is the only free time I have to get them off for a while so I think I'll do that. Bit of a downer really