V8S engine mounting bracket tearing - is it just me?
V8S engine mounting bracket tearing - is it just me?
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GreenV8S

Original Poster:

31,018 posts

313 months

Monday 22nd September 2008
quotequote all
I seem to be tearing the top off one of the engine mounting brackets. This is the hefty metal bracket that bolts on to the block - not the rubber bush that connects it to the chassis. It's previously cracked and been welded up once and now cracked again a few mil further down the bracket.

It looks as if the top of the bracket needs reinforcing. Has anyone else run into this problem?

Barkychoc

7,848 posts

233 months

Monday 22nd September 2008
quotequote all
It'll be that piddling little motor you've got in there Pete hehe

Which side is it? My engine is on a stand with the brackets on it, if you want me to post a pic let me know.

My mounts are fine - but then I have a standard motor :waitsforfallout:

They are pretty substantial there must be some serious force going under your bonnet......

Could you weld a vertical bit onto it - so if you cut it it would have a 'T' cross section?



Edited by Barkychoc on Monday 22 September 16:46

GreenV8S

Original Poster:

31,018 posts

313 months

Monday 22nd September 2008
quotequote all
It's the passenger side, and it's starting to tear again just level with the top of the rear flange. I don't see why it's failing though - I would have thought the rubber bushes would be the weakest point but apparently not.

trackcar

6,453 posts

255 months

Monday 22nd September 2008
quotequote all
never seen that before Peter, but then there's not many S series around with your hp and your traction wink

GreenV8S

Original Poster:

31,018 posts

313 months

Monday 22nd September 2008
quotequote all
trackcar said:
never seen that before Peter, but then there's not many S series around with your hp and your traction wink
Well you've probably got more of both than I have!

Good news from Bernie, the 'box seems to be coping OK with the torque so far, so I'm going to try a bigger pulley. driving

trackcar

6,453 posts

255 months

Monday 22nd September 2008
quotequote all
I only have 340lb.ft I'm sure yours must be gutsier than that, or soon will be MUCH gutsier if you're upping the boost ... Hot news from me is the 5 litre is coming out and up for sale .. I'm going boosted too! 4 litre turbo V8S coming next smile

GreenV8S

Original Poster:

31,018 posts

313 months

Monday 22nd September 2008
quotequote all
trackcar said:
I only have 340lb.ft I'm sure yours must be gutsier than that, or soon will be MUCH gutsier if you're upping the boost ... Hot news from me is the 5 litre is coming out and up for sale .. I'm going boosted too! 4 litre turbo V8S coming next smile
Do watch out for those engine mounting brackets!

Mine is never going to produce any spectacular numbers because it doesn't rev well, but the effortless torque makes it great fun to drive. A selector failure recently meant I had to nurse it home in 4th, it pulls away from stationary in 4th gear without any fuss at all. biggrin

trackcar

6,453 posts

255 months

Monday 22nd September 2008
quotequote all
One speed gearbox .. zero to 130mph without touching the lever hehe probably quicker like that than most cars using all their gears too! smile

Barkychoc

7,848 posts

233 months

Monday 22nd September 2008
quotequote all
Presumably when the engine is supplying the torque it is twisting the engine away from the mount.
I'll have a look at my mounts tomorrow - though I think those top mounting bolts are quite small and the holes in the mount quite large - so could the bracket be bending and sliding slightly under the head of the bolt, eventually causing fatigue in the bracket?

I'm guessing slightly as I can't picture the bracket that side, I've had the drivers side one staring at me in the garage for nearly a year now......

Chris

Boosted LS1

21,200 posts

289 months

Monday 22nd September 2008
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Oh well, look at it from a positive angle. Better the mount instead of ripping the side out of the block. smile

GreenV8S

Original Poster:

31,018 posts

313 months

Tuesday 23rd September 2008
quotequote all
Boosted LS1 said:
Oh well, look at it from a positive angle. Better the mount instead of ripping the side out of the block. smile
eek I hope not!

trackcar

6,453 posts

255 months

Tuesday 23rd September 2008
quotequote all
Some sort of additional stabiliser to stop the nearside moving as far might be in order when you sort the engine mount out.

GreenV8S

Original Poster:

31,018 posts

313 months

Tuesday 23rd September 2008
quotequote all
trackcar said:
Some sort of additional stabiliser to stop the nearside moving as far might be in order when you sort the engine mount out.
scratchchin Well the manifold is pretty close to the chassis rail there, perhaps a couple of dozen strategically positioned cable ties would do the trick?

Barkychoc

7,848 posts

233 months

Tuesday 23rd September 2008
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Would the poly engine mounts from SC Power help?

http://www.sc-power.co.uk/

GreenV8S

Original Poster:

31,018 posts

313 months

Tuesday 23rd September 2008
quotequote all
Had been planning to treat myself to a pair of those until I looked at the price, and realized that the existing rubber mounts are holding together fine (so far, touch wood) and I could replace them several times for that cost. It's the mounting bracket that seems to be the weak link at the moment. I'll try to see if there is space to reinforce it without knackering access to the mounting bolts.

Barkychoc

7,848 posts

233 months

Tuesday 23rd September 2008
quotequote all
Pete, popped in the garage with the camera if this helps





I assume the weak point is here



This is side on - could you add metal in the green areas up each side to reinforce it?
My only reservation is that the top bolt isn't that big (and there's only one) - you might end up shifting the weak point to the bolt.



By the way ignore the bottom hole in the bracket - I drilled that before it went to the powder coaters as it was a water / oil trap.

Chris

Edited by Barkychoc on Tuesday 23 September 17:22

GreenV8S

Original Poster:

31,018 posts

313 months

Tuesday 23rd September 2008
quotequote all
The problem is at the right hand end of the dotted green line in your picture.

I guess that the whole mounting bracket is twisting under load due to the lack of support at the top/right, and this is being resisted by the stiffness of the flange that the top bolt clamps to the block - resulting in a high local stress at the right hand end leading to eventual fatigue failure. If I can stiffen up the right hand end of that perhaps I can stop it flexing far enough to fatigue.

Edit: wish mine looked like that, mine is a blob of rust and peeling powdercoat.

Edited by GreenV8S on Tuesday 23 September 19:12

Barkychoc

7,848 posts

233 months

Tuesday 23rd September 2008
quotequote all
GreenV8S said:
Edit: wish mine looked like that, mine is a blob of rust and peeling powdercoat.
So did that before a bit of shotblast and powdercoating - amazing what a difference it makes.