S3 Gearbox Question
S3 Gearbox Question
Author
Discussion

AutoAndy

Original Poster:

2,270 posts

244 months

Friday 4th June 2010
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Its starting to get difficult to get into reverse gear and second gear. Is this likly to be just sycros or clutch, or both, or something completely different?

If its in the box itself, then what is thes best solution - does someone do re-furbs or is it bes to find a unit from a scarp car (which one for the S3C box)?

Barkychoc

7,848 posts

233 months

Friday 4th June 2010
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I'd check the clutch hydraulics first before you pull the gearbox.

Tant

509 posts

221 months

Friday 4th June 2010
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hello Andy

is it any easier to engage if you press the clutch then wait a while before trying to engage gear? If so, it's probably the clutch dragging, and I'd try and live with it for as long as possible. Also, is the gearbox making any odd noises? It tends to be the bearings that go first on the type 9, and you get a whining noise in most gears.

Have you checked the oil level? If the box needs topping up, it could cause engagement problems. I hear good things about redline MTL in a lot of gearboxes for improving shift quality, but you need to make sure it is currently running a mineral oil and not ATF (which is, oddly, what I was told to put in mine when it came back from rebuild)

As Chris says, check the hydraulics as well first

saying that, I don't think there is a synchro on reverse on the type 9, and second gear is usually the first one to go as it's probably the most used gear in the box.

I've just had my box rebuilt, cost me £325, but the labour costs etc are going to be quite high if you don't do it yourself.


Edited to add that I personally wouldn't bother with a box from a scrap yard...given the effort involved in getting it out, I think it's only worth fitting a box you are certain is new/good. I would change the clutch as well if you are going that far.
Cheers

Ant


Edited by Tant on Friday 4th June 14:40

Barkychoc

7,848 posts

233 months

Friday 4th June 2010
quotequote all
The other thing I'd say is if you think it is the box it would be worth leaving it in the car and getting a specialist to have a drive in it before you pull it out, it might help diagnosis.

phillpot

17,510 posts

212 months

Friday 4th June 2010
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i'd go along with the advice above, could well be clutch, there is no syncro on reverse so i would think it can only be poor clutch operation. Replacing all the clutch hydraulics on mine made a massive improvement to gear change.
Get an "expert" to try it (not some dodgey Clutch Centre type of place)and if diagnosis is gearbox i have a good second hand one spare !

merky300

189 posts

226 months

Friday 4th June 2010
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I have been fortunate enough to have both problems over the past 18 months.

Crunching into reverse and difficulty engaging first and second but gearbox quiet = hydraulics only.

Noisy gearbox sounds like dry bearings, easy to diagnose put the box in neutral noisy when clutch engaged noise stops when clutch depressed = gearbox bearings.

Will usually just be the main shaft bearings as the layshaft is submerged in oil. Mainshaft bearings and gasket set costs around £100 and the boxes are very simple to work on if you are handy with a spanner.

There could be other problems inside the box broken syncros etc which would become obvious but just noisy is more likely to be bearngs

Tony

Edited by merky300 on Friday 4th June 19:18