280i clutch coversion - cable to hydraulic
280i clutch coversion - cable to hydraulic
Author
Discussion

js43tvr

Original Poster:

9 posts

181 months

Tuesday 27th September 2011
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I have an 84 280i with a 5-spd gearbox and a cable clutch. I want to convert it to the hydraulic clutch system. Is there a previous post that describes this conversion?

Looking at the parts manual and service notes, I am clear on the master cylinder fitting and connection to the pedal. I also am clear on the sizes of the master & slave cylinders. What I cannot find is a diagram or sketch that shows how the slave cylinder would mount to the gearbox.

Is it possible for someone to post a photo of their slave cylinder mounting bracket showing how it is attached to the bellhousing? I am not clear if the mounting is the same for the 4-spd & 5-spd gearbox.

Thanks, Jerry

mrzigazaga

18,816 posts

195 months

Tuesday 27th September 2011
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Hi Mate..It appears that from 84 on most US cars were fitted with an hydraulic clutch system very much the same as on the V8..If you email me i can attach a few pages from the steve heath manual that shows what you need..Cheers..Ziga

js43tvr

Original Poster:

9 posts

181 months

Thursday 29th September 2011
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Ziga was kind enough to send me a few pages from the bible that describes the hydraulic clutch operation on the 280i, but could someone snap a few photos of their actual slave cylinder mount? I need to fabricate a mounting bracket that attaches to the 5-spd bell housing in the proper orientation and I have not been able to obtain enough information to get me started.

Thanks, Jerry

mrzigazaga

18,816 posts

195 months

Thursday 29th September 2011
quotequote all
No Probs mate...Im sure someone else will be able to help...Ziga

taz turbo

685 posts

280 months

Thursday 29th September 2011
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I believe the 280 hydraulic slave cylinder is a coaxial set up, ie. there is no release bearing arm used, the gearbox input shaft passes through a hole in the centre of the salve cylinder. A major PITA if you need to replace cylinder or seals as it's gearbox out time.

Something like this

Waiting for someone with more knowledge on the subject.

Chris.

Mr Tank

5,799 posts

305 months

Thursday 29th September 2011
quotequote all
taz turbo said:
I believe the 280 hydraulic slave cylinder is a coaxial set up, ie. there is no release bearing arm used, the gearbox input shaft passes through a hole in the centre of the salve cylinder. A major PITA if you need to replace cylinder or seals as it's gearbox out time.

Something like this

Waiting for someone with more knowledge on the subject.

Chris.
Chris

That's the early system.

The later system is as per the other mentioned system.


Andy

Wedg1e

27,041 posts

295 months

Thursday 29th September 2011
quotequote all
taz turbo said:
I believe the 280 hydraulic slave cylinder is a coaxial set up, ie. there is no release bearing arm used, the gearbox input shaft passes through a hole in the centre of the salve cylinder. A major PITA if you need to replace cylinder or seals as it's gearbox out time.
Chris.
Funnily enough, I stripped the coax slave from my Tasmin in about '98 and at over 100,000 miles it showed hardly any signs of wear - no sloppiness of the 'piston' on the base part. All seals were fine - in fact IIRC they more resembled those you'd find on, say, a trolley-jack. I think it was designed by a proper hydraulics engineer biggrin
I have a fully-dimensioned drawing of the assembly somewhere.

Adrian@

4,642 posts

312 months

Friday 30th September 2011
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Why not ask on the S series forum to see if the S series version will be of any use.
Adrian@