It's back !!
It's back !!
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Discussion

gsx600

Original Poster:

2,740 posts

270 months

Sunday 18th July 2004
quotequote all
AA turned up about mid-day in a flat bed truck, loaded it on and took us all home.

Now sitting in garage bonnet off and me thinking umm maybe not as easy as I thought to take the engine out !!

Took lots of pictures of how all wires / pipes go etc, but probably good job I've got a working Wedge for reference as it looks a nightmare !!!

Other than that Michelle and I enjoyed ourselves immensly and look foward to the next one !!

redcar

737 posts

268 months

Sunday 18th July 2004
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Such a shame, good luck with repair, hope to see you again soon.

father ted

3,069 posts

269 months

Sunday 18th July 2004
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sorry to see/hear your misfortune GSX.....good luck with repairs/replacement

a death rattle is horrible........

waynester

6,495 posts

272 months

Sunday 18th July 2004
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Paul, i hope you get that Bigger Badder Wedge sorted soon.
Good meeting you both.

Mr+Mrs Waynester

AM400

1,196 posts

285 months

Sunday 18th July 2004
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I know its no consolation but at least you made it to BBWF, hope its not too terminal and you sort it soon.

Andy

dickieandjulie

1,068 posts

279 months

Sunday 18th July 2004
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Pleased to hear you got back ok, good luck with the repair and hope to see you again soon.

wedg1e

27,003 posts

287 months

Monday 19th July 2004
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Probably not as much grief as you think!
For a start, you can whip off the fuel injection and inlet manifold. With the rocker covers and inlet gasket out of the way you can see the camshaft and all the valve train and can spot any major breakage thereof. Then it's a simple matter to unbolt the exhaust manifolds and pull the heads off (I heard that the noise seemed to be from one side of the engine rather than both, so you may be lucky and just have a bent valve or similar). The camshaft can be changed with the engine in the car, but for the amount of extra work, you may as well take the engine out.
After that, if it looks like bottom end, drain the oil, drop the sump and take the bigend bearing caps off. By now you'll know if it's a bigend bearing. If not, you can then push the pistons out if you like, just to save weight
If you then need to take the engine out, you can whip off as many ancillary bits as you see fit and hoist away. Stripped this far, it doesn't weigh much...
One thing that may be worth doing: have someone stand on the brake pedal with the car in gear while you crack the crankshaft pulley bolt with a long bar. It's a pain trying to do it with the engine on the floor...

I took my engine out by myself, and only needed Julie as ballast on the engine crane when I put it back because I made a longer jib for the crane and it wanted to tip over with the engine swinging from it...
If it's any help, I had a full rebore, set of pistons and rings, bigend and main bearings reground and reshelled, all new conrod bolts, head bolts, gaskets (of course), oil pressure relief valve spring, pilot bush etc. and all parts & machining came to about £800.

Ian

TVR-NUT

1,404 posts

276 months

Monday 19th July 2004
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Glad to hear that you got back ok Paul. I got back safely as well, although it was a day latter than planned/expected. Hope to see you again soon.

Mark

seamus

1,053 posts

304 months

Tuesday 20th July 2004
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Absolute b*gger to have that happen :frown:. We noticed you were popping champagne in the evening.. was that because you were secretly looking for an excuse to drop the 4.5 in? Good luck with it.