sudden brake failure - servo? master cyl?
sudden brake failure - servo? master cyl?
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Discussion

sprevett

Original Poster:

534 posts

248 months

Thursday 8th April 2010
quotequote all
ok this wedge is beginning to try my patience...just a bit...engine now running on all 8 so brakes decide to fail just to keep me on my toes! I've had this before on my Mk1 and it was a master cyl, but is there a way I can check which item is at fault?
I noticed last week that brakes had become a bit soft all of a sudden after a long run...hmm...then today they went VERY soft after a blast on the local freeway - so much that the pedal went all the way to the floor! smell of burnt brake fluid too. Pedal now goes to the floor, pumps up a bit then all the way to floor again.

no loss of fluid though, the reservoir is showing full fluid level same as before.

could it be a failed servo?

adam quantrill

11,679 posts

272 months

Thursday 8th April 2010
quotequote all
Not in the sense that the servo has stopped working - if that happened then the brakes would go very hard.

If the fluid isn't going anywhere then maybe the master cylinder?

convert

3,757 posts

248 months

Thursday 8th April 2010
quotequote all
When was the fluid last changed?

rev-erend

21,623 posts

314 months

Thursday 8th April 2010
quotequote all
Master cylinder.

Way to tell is to bleed the brakes - if there is loads of air then the seals have gone. There will be fluid inside the rubber gromet.

It's normally quite possible to run without a servo. Just put a large bolt in the airline feed to the engine (with jubilee clip) to stop engine breathing air.

Brakes should be rock hard and never spongy. Air is compressable - fluid much less so - so standing on the brake pedal for say 30 seconds should produce no pedal deflection or sinking .. unless you have a leak.

SEvans

1,191 posts

297 months

Thursday 8th April 2010
quotequote all
Same thing happened to me a few years ago and replacing the master cylinder cured it. Cheers Steve

ed_crouch

1,169 posts

272 months

Friday 9th April 2010
quotequote all
Probably cup seals in the master cylinder ruptured. Basically your fluid pump of a master cylinder has turned into a fluid stirrer, just pushing the fluid about in the cylinder without pressurising it.

Theres another seal that prevents fluid leaking back past the pushrod and down into the footwell. If that one has gone, you'll find a drained reservoir and a wet smelly carpet! Brakes will go spongy cos the cylinder then ingests air from the empty reservoir.


sprevett

Original Poster:

534 posts

248 months

Friday 9th April 2010
quotequote all
thanks all - master cyl it is then! cheers smile

AM400

1,196 posts

293 months

Friday 9th April 2010
quotequote all
Brakes binding boiling the fluid?

Had this happen to me after a run out. The car had been standing a while and the rear brakes were sticking. Pedal straight to the floor coming down the slip road on the M5! No loss of fluid so similar symptons to yourself.New rear calipers sorted it out.

Andy

crackedfinger

1,569 posts

259 months

Friday 9th April 2010
quotequote all
Hang on a sec if you can smell burning brake fluid then it's leaking near something hot, and it should be obvious where. Is the master cylinder near something hot on a wedge?

sprevett

Original Poster:

534 posts

248 months

Friday 9th April 2010
quotequote all
mm..will check rear brakes for binding before I execute the master cyl....had the same on other wedge too. they just don't like being stood for any length of time.

njhucker

377 posts

290 months

Monday 14th June 2010
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I had the same thing. It was the rear calipers sticking, after the car being unused for a couple of months. The smell was from the pads,the pedal went straight to the floor. Very scary as I was doig 70 down a dual carriageway when it happened.

TVRleigh_BBWR

6,553 posts

243 months

Monday 14th June 2010
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The smell maybe the nylocks holding the rear disc's on.
If the rear brakes bind, they will get very hot, and will melt the nylocks on the rear disc's if they have nylocks. Always best to fit all metal locking nuts or locking washers on disc's
normally when they melt you also get a lot of smoke from the rear.

dixiebabes

3,111 posts

254 months

Monday 14th June 2010
quotequote all
Same thing happened to me only after a run no loss of fluid either. Rear brakes binding on due to diff bearings collapsed pedal goes to the floor (Very Very Scary), hope its not that cost me £700 for bits and labour. Good luck

Regards Dix

Wedg1e

27,040 posts

295 months

Monday 14th June 2010
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crackedfinger said:
Hang on a sec if you can smell burning brake fluid then it's leaking near something hot, and it should be obvious where. Is the master cylinder near something hot on a wedge?
I spilt some brake fluid on a hot exhaust manifold a few years ago and thought I was about to lose the car; it flashed into flames instantly.

TVRleigh_BBWR

6,553 posts

243 months

Tuesday 15th June 2010
quotequote all
Wedg1e said:
crackedfinger said:
Hang on a sec if you can smell burning brake fluid then it's leaking near something hot, and it should be obvious where. Is the master cylinder near something hot on a wedge?
I spilt some brake fluid on a hot exhaust manifold a few years ago and thought I was about to lose the car; it flashed into flames instantly.
Most people don't realise that most car fire are caused by brake fluid, not petrol.