ST220 Engine rebuild
ST220 Engine rebuild
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Discussion

python85

Original Poster:

5 posts

193 months

Monday 10th May 2010
quotequote all
Can anyone help me track down someone who could rebuild a Duratec 3.0l V6 for my ST220 in th UK?

Mattt

16,664 posts

244 months

Monday 10th May 2010
quotequote all
Many people can.

What do you want, just a straight rebuild or modification? How far will you travel?

python85

Original Poster:

5 posts

193 months

Monday 10th May 2010
quotequote all
The timing belt has gone and the valve is hitting the top of the piston, so completely ruined. I wonder if it would be possible to rebuild to standard configuration and I would travel national. What do you think i'd be paying?

Nebby

268 posts

242 months

Monday 10th May 2010
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They don't have timing belts they have chains and that would be a surprise if one of them has snapped.

python85

Original Poster:

5 posts

193 months

Monday 10th May 2010
quotequote all
Can the chain slip at all, or is that very unlikely. The engine is making a horendous metal tapping noise in one cylinder. Could it be the big end going?

Nebby

268 posts

242 months

Monday 10th May 2010
quotequote all
I suppose it could slip but it would have to have had a tensoiner fall apart for the chain to be that slack for it to slip, i'm not 100% sure but i think the chains don't have a great deal of play in them without the tensioner just enough to get it over the sprockets on assembly

I would say you problem sounds like it's more bottom end than a chain.

anonymous-user

80 months

Tuesday 11th May 2010
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What you have is what is known as a spun bearing, quite common on the Ford V6. The bottom end will be shot-the bad news-no spares available from Ford only a short block. Whether anyone does aftermarket i do not know.

browser07

100 posts

212 months

Wednesday 12th May 2010
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I have rebuilt my st200 engines bottom end
had a lot of trouble finding parts in the uk in the end getting them from australia the packet said for ford duratec 2.5 and 3l

you will need new cradel bolts , iirc jaguar sell them , and idealy new big end bolts but I couldnt get any that werent arp

any questions and I will try and help
dan

anonymous-user

80 months

Wednesday 12th May 2010
quotequote all
browser07 said:
I have rebuilt my st200 engines bottom end
had a lot of trouble finding parts in the uk in the end getting them from australia the packet said for ford duratec 2.5 and 3l

you will need new cradel bolts , iirc jaguar sell them , and idealy new big end bolts but I couldnt get any that werent arp

any questions and I will try and help
dan
You do realise what causes them to go? If you have not replaced rods it will go again.

jack_st

278 posts

221 months

Wednesday 12th May 2010
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these people should be able to help they know fords inside out.
http://www.mk2focusrs.co.uk/

hope the link works

browser07

100 posts

212 months

Thursday 13th May 2010
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crank was reground and the rods were checked with a dial gauge it was caught very early
its done 10000 miles of my driveing since the rebuild so its not done bad a lot of that round castle combe
yes I do realise that oil starvation, oil surge, bad driveing , over reving can all cause them to go
but I bought the car with the bottom end blown so I doubt I will every know for certain (I suspect the oil was the wrong grade for the conditions I bought it last feb)
can you expand on what you mean buy have to replace the conrods pls dave ?

dan

Edited by browser07 on Thursday 13th May 12:46

anonymous-user

80 months

Thursday 13th May 2010
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There is a guy in the USA who is English and used to work for Ford @ Dunton. Apparently it is none of the above, due to the way the rods are made they actually stretch over their life, this is what causes the bearing to go. One other thing that can cause it is due to how the blocks are made, sand from the manufacturing process can be left in the block-the damage is done as soon as that engine is off the production line but will not appear until way down the line. The second theory is backed up by official reports that Joe public will never see but i have! I believe the oil starvation theory was never proved but Ford deffo changed a the sump design over the 2.5's lifespan.

browser07

100 posts

212 months

Sunday 16th May 2010
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the engine only has 70k on it so am thinking oil problems over ae related use I do know of the differnces in sump design mite be invesring in a baffled sump or st220 if I can find one

if it blows it blows then I get a 3l smile

andygtt

8,345 posts

290 months

Wednesday 26th May 2010
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Im rebuilding mine due to a small end rattle (well its in a noble but same engine).... I have a very heavily baffled sump that I had made for me a few months ago.. cost around £300.

Cost will depend how far you want to go... new short block is around £1500 and each head is around £1000... but if your heads are fine and you just need valaves it should be lesssmile... Mine is going be pretty powerful (around 520-550bhp) when its finished but you'd be amazed at how much of the stock engine is retained.

Im planning to have mountune provide the bits for me and machining and then build it myself smile