Fuel Hose replacement
Author
Discussion

snorky

Original Poster:

2,322 posts

280 months

Tuesday 2nd July 2013
quotequote all
any tips for replacing the fuel hoses?
at the front I have seen others mentioning removing the plenum for access to see the joint to the copper pipes...
also where is the short fuel pipe?
I intend to change the rear pipes too..

any tips welcomed

Boatbuoy

1,975 posts

191 months

Tuesday 2nd July 2013
quotequote all
Assuming the car in your profile pic is the one you're talking about, you might want to read this:

http://www.pistonheads.com/xforums/topic.asp?h=0&a...

snorky

Original Poster:

2,322 posts

280 months

Tuesday 2nd July 2013
quotequote all
what, I might want to read my own post?

roseytvr

1,790 posts

207 months

Tuesday 2nd July 2013
quotequote all
The shorter pipe is the return and its behind the drivers side cylinderhead near the bell housing. On the griff you may need to take off the plenum for the feed but not sure on the chim. Make sure you use proper petrol clips not jubilees when reassembling, you may find it easier to slip the pipes on over the copper pipes withj some silicone spray as access is tight to say the least. Pipe sizes and number of pipes will depend on if you have aircon.

At the rear of the car you will need to drain down the tank to replace the pipe between the tank and the pump. Pipes after the pump need not be drained down. Check with your local indie the cost of replacing said pipes and decide for yourself if you need to take it on!! Easy but fiddly.
rosey

WinstonWolf

72,863 posts

268 months

Tuesday 2nd July 2013
quotequote all
An absolute top tip is to use silicon spray, the pipes just fall on. Without it you're pushing something slightly smaller onto a bendy pipe that you can't quite get hold of!

Barreti

6,689 posts

266 months

Tuesday 2nd July 2013
quotequote all
I replaced the hoses from the copper lines to the engine - the ones behind the engine and above the bellhousing then - on a mates 1998 Chimaera and it was a 8/10 on the swear-o-meter job.

Both pipes joined the copper lines above the bellhousing and you could only just reach them, let alone see them.

In the end I cut the fuel feed copper line back to the offside of the bellhousing so I could actually see what I was doing. Then to be on the safe side because there was now no olive to stop leaks I fitted 2 fuel clips. This will also make it easier to check in future because the join above the bellhousing is ridiculous.

Not the easiest of jobs even using ramps but with patience its doable.

Boatbuoy

1,975 posts

191 months

Wednesday 3rd July 2013
quotequote all
snorky said:
what, I might want to read my own post?
paperbag

snorky

Original Poster:

2,322 posts

280 months

Thursday 4th July 2013
quotequote all
thats ok i forgive you

I will try to take photos as I go and post after my knuckles have healed up...

thanks all

TJS10

643 posts

230 months

Thursday 4th July 2013
quotequote all
If you can get a camera lens down the back of the engine you will have absolutely no problems !

You may also lose the skin off your forearm as well as knuckles. I had some impressive bruising and cuts upto the elbow


x works

180 posts

200 months

Thursday 4th July 2013
quotequote all
Check out the Gates / Barricade fuel hose on there website. (good info )

We have seen universal fuel hose and R9 crack after 12months

Don't get cheap stuff

The Gates hose seems the best up to now

Always have your fuel hose checked on every service or once a year at least

carsy

3,019 posts

194 months

Thursday 4th July 2013
quotequote all
Looks good stuff. Where can you get it from.

chris1972

3,597 posts

166 months

Thursday 4th July 2013
quotequote all
I bought Gates fuel hose off Ebay.

carsy

3,019 posts

194 months

Friday 5th July 2013
quotequote all
I dont think the gates hose on ebay is the same thing. It doesnt mention Barricade.

WinstonWolf

72,863 posts

268 months

Friday 5th July 2013
quotequote all
This is one job where a pair of the £1 mechanics gloves are invaluable. They'll save your knuckles from getting scraped to pieces and you'll have a lot more grip.

chris1972

3,597 posts

166 months

Friday 5th July 2013
quotequote all
carsy said:
I dont think the gates hose on ebay is the same thing. It doesnt mention Barricade.
It is fuel hose and was exactly the same stuff that came off (put on by Austec)!

snorky

Original Poster:

2,322 posts

280 months

Wednesday 17th July 2013
quotequote all
Phew - managed to do it all from the top with thin hands and skinned knuckles
having good visualisation skills helps and the tiny pipe behind the plenum was a beaaatch to do.
in the end I cut it with a stanley knife and ripped the clips off with snipey pliers...
the other two are not too bad once you work out where they are...

Sardonicus

19,433 posts

250 months

Wednesday 17th July 2013
quotequote all
Gates,Coden,Goodyear,Sytec all good branded EFI hose that will do this job and last for years wink just make sure you get the right EFI rated stuff biggrin and use proper hose clamps not Jubilee style these tighten out of round on diameters as small as these eek use this style

Edited by Sardonicus on Wednesday 17th July 11:18

Pupp

12,942 posts

301 months

Thursday 18th July 2013
quotequote all
Might be helpful to post up the I/D of the right hose to use if anyone has it to hand...

Sardonicus

19,433 posts

250 months

Thursday 18th July 2013
quotequote all
Pupp said:
Might be helpful to post up the I/D of the right hose to use if anyone has it to hand...
Supposedly 7.6mm I.D (or similar) but I have used 8mm I.D on several occasions with no issues as you would expect wink might be worth checking this if your car has AC though the fuel fittings differ http://www.cbsonline.co.uk/product/Fuel_Hose_8mm_%... and http://www.ebay.co.uk/itm/CODAN-Fuel-Hose-Length-5...




Edited by Sardonicus on Thursday 18th July 09:35

chris1972

3,597 posts

166 months

Thursday 18th July 2013
quotequote all
I used 8mm Gates. 16mm outside diameter I think?