Chimaera 450 intake modifications
Chimaera 450 intake modifications
Author
Discussion

domV8

Original Poster:

1,405 posts

204 months

Thursday 17th March 2011
quotequote all
Hi Guys,

Thought I would post the RR graphs from my recent upgrade work, for your reference and discussion…

I booked the Chimaera in to have a load of work done, including removing the stepper motor, lowering the idle speed etc. As part of the remapping work I was having done, I procured..:

44mm intake manifold
44mm thermal gasket
44mm plenum base
44mm aluminium flared trumpets
71mm plenum roof/butterfly

…to be fitted in place of the stock 38mm variants.

The car is reasonably modified for an NA car – existing relevant modifications include..:

ACT smoothbore intake & 90-elbow (all heat-wrapped)
AFM replaced with straight-thru pipe
TVR885 cam
TVR BV heads
S/S ex.manifolds (JE Engineering IIRC)
S/S Y-piece (with cat)
S/S swan neck
S/S exhaust
Emerald K6 ECU (fuelling and ignition)

The 38mm intake items were the last bottleneck within the system – so I was replacing these to enable the engine to breath better at higher revs.

The car has been mapped (both before and after) on 95ron fuel.

Here is the “Before” graph – note the BHP for reference on the next graph..:




Here is the “After” comparison graph, showing both before and after..:




I was kind of surprised by the results – to be honest, I expected..:

1. More of a gain – after all, 38mm must be a bottleneck at higher RPM
2. To lose torque at lower RPMs – it’s virtually identical
3. To have a reduced “max torque” figure… I actually appear to have gained some
4. The torque curve to move further up the RPM band than it has done (only about 300rpm)

My gut feel is that the cam doesn’t actually flow enough air in the higher RPMs to highlight the gain that the larger intake assembly can deliver – ie. the cam is actually the “bottleneck”, limiting the potential gains I might achieve at higher revs…

I think the cam is essentially good – I just wonder whether playing with the timing may yield larger gains if it allows more flow at higher RPMs (and therefore the new intake to “come into its own”)..?

Your thoughts gentlemen..?


Dom


Edited by domV8 on Thursday 17th March 14:19

Alexdaredevilz

5,697 posts

202 months

Thursday 17th March 2011
quotequote all
I've just done nearly the same mods are you, and wasn't impressed with the results either

IMO were pissing in the wind, the next mod I do to the engine bay, will involve a ls lump

dbv8

8,675 posts

243 months

Thursday 17th March 2011
quotequote all
I couldnt justify the extra cost on my extortionatley expensive engine rebuild.
The inlet side of things is low on the priorities for me tho.

Either something is amis or other builds are finding tricks that they arent sharing. We see a lot of 450's with these mods reaching the 320 to 340+ now.

Are you still running cats? Have the manifolds been port matched?

Alexdaredevilz

5,697 posts

202 months

Thursday 17th March 2011
quotequote all
dbv8 said:
I couldnt justify the extra cost on my extortionatley expensive engine rebuild.
The inlet side of things is low on the priorities for me tho.

Either something is amis or other builds are finding tricks that they arent sharing. We see a lot of 450's with these mods reaching the 320 to 340+ now.

Are you still running cats? Have the manifolds been port matched?
As mark Adams said, it's luck with these engines, look at my dyno and haircutmikes, nearly the same mods and 60 bhp in it

dbv8

8,675 posts

243 months

Thursday 17th March 2011
quotequote all
My 450 made 273bhp NA with a few minor mods before the rebuild.

Maybe the proper rebuild with custom specced pistons will pay dividends.
The ported heads will add more but the bespoke nitrous friendly cam and low compression may take quite a few ponies away.
I am very interested to see the results after tuning and running in.

As long as it runs sweet, gives me comparable mpg and bhp to other 450's then i will be happy.

The fun will be had when i get to play with the good stuff.

domV8

Original Poster:

1,405 posts

204 months

Thursday 17th March 2011
quotequote all
dbv8 said:
We see a lot of 450's with these mods reaching the 320 to 340+ now.

Are you still running cats? Have the manifolds been port matched?
ACT (JE?) Y-piece with 200-cell sports cat.
ACT (JE?) S/S manifolds with no pre-cats.

Fannymolds not port-matched by me...

Alexdaredevilz said:
look at my dyno and haircutmikes, nearly the same mods and 60 bhp in it
I have compared HairiCutMikes to all others - his is way in front. My £££ is on his high-compression pistons being responsible for that...


Dom


Edited by domV8 on Thursday 17th March 15:56

Alexdaredevilz

5,697 posts

202 months

Thursday 17th March 2011
quotequote all
Mine is also high compression

domV8

Original Poster:

1,405 posts

204 months

Thursday 17th March 2011
quotequote all
I think HCM's are specially adapted etc - not standard issue 450/450BV ones AFAIU... You have special high-comp pistons in your's too..?

Alexdaredevilz

5,697 posts

202 months

Thursday 17th March 2011
quotequote all
domV8 said:
I think HCM's are specially adapted etc - not standard issue 450/450BV ones AFAIU... You have special high-comp pistons in your's too..?
Nope, standard fly cut pistons with skimmed head

domV8

Original Poster:

1,405 posts

204 months

Thursday 17th March 2011
quotequote all
I think he runs pistons without bowls (IIRC without looking)...?

Think for an NA engine, the compression can have a reasonable effect - up till the point that it becomes a problem in hot weather, or if using poor quality fuel etc...

However - I reckon that for us using standard pistons, playing with the cam (changing cam or cam timing) will have more of an effect on torque curves etc than anything else...

Dom

Alexdaredevilz

5,697 posts

202 months

Thursday 17th March 2011
quotequote all
Heres mine after a few intake mods, im glad I done the work myself and didn't waste my cash


Ant.

5,254 posts

304 months

Thursday 17th March 2011
quotequote all
My 4.6 griff made aroun 300brake in 2009.

Slightly raised CR, V8D Stg 3 heads, Kent 218 cam, I matched the inlet manifold to the heads myself and also opened it up to 45 mm to match the trumpet base.

Standard 64mm plenum so far, and an Emerald K3


Wonder what difference the 72mm plenum will make.....

v8 racing

2,064 posts

274 months

Thursday 17th March 2011
quotequote all
to be honest dom there fairly respectable figures for a 4.6, sorry i was out on my 265bhp but i didnt realise what else you had done, you will get a few more ponies at the top if you retard the cam back 2-3 degrees, maybe see another 10bhp, but dont forget you will loose a the same in torque low down, the 885 cam isnt a revy cam and is never going to produce big bhp figures, but it was never intended for that purpose as far as i know, it was meant to cure the shunting problems and give a nice smooth power curve for general road use which in all fairness it kind of does, i fitted a one of my stealth cams to a customers car that wasnt very impressed with the shunting it caused, (although i still believe there where other issues involved somewhere) anyway we then fitted the 885 cam that he wanted and at the top end of the rev range the stealth made nearly 40 bhp more, however it also lost around 30ftlb at the lower rpm scale.

Alexdaredevilz

5,697 posts

202 months

Thursday 17th March 2011
quotequote all
Ant. said:
My 4.6 griff made aroun 300brake in 2009.

Slightly raised CR, V8D Stg 3 heads, Kent 218 cam, I matched the inlet manifold to the heads myself and also opened it up to 45 mm to match the trumpet base.

Standard 64mm plenum so far, and an Emerald K3


Wonder what difference the 72mm plenum will make.....
If it were me, id buy a 80mm throttle body and get it welded on, im considering doing that my self soon, if you fancy going half's on the postage from the states?

Ant.

5,254 posts

304 months

Thursday 17th March 2011
quotequote all
Alexdaredevilz said:
If it were me, id buy a 80mm throttle body and get it welded on, im considering doing that my self soon, if you fancy going half's on the postage from the states?
But I am tempted by the 8 throttle trumpet base also........

v8 racing

2,064 posts

274 months

Thursday 17th March 2011
quotequote all
The 72 mm throttle bodie is going to gain you a couple of horsepower, an 80mm is going to gain no more, its more the shape of the plenum and air entry, if you weld the 80mm as high as you can on the plenum then you will gain more, dont forget all 8 cylinders dont suck at the same time!

Meatball

1,638 posts

233 months

Thursday 17th March 2011
quotequote all
i had my 450 on the dyno today, ive got similar set ups to those mentioned with a few extra bits and bobs and my read out was 292.1bhp at the wheels and 318.2bhp at the fly wheel? does that sound right? i thought the correction was 15% ish

domV8

Original Poster:

1,405 posts

204 months

Friday 18th March 2011
quotequote all
v8 racing said:
to be honest dom there fairly respectable figures for a 4.6, sorry i was out on my 265bhp but i didnt realise what else you had done, you will get a few more ponies at the top if you retard the cam back 2-3 degrees, maybe see another 10bhp, but dont forget you will loose a the same in torque low down, the 885 cam isnt a revy cam and is never going to produce big bhp figures, but it was never intended for that purpose as far as i know, it was meant to cure the shunting problems and give a nice smooth power curve for general road use which in all fairness it kind of does, i fitted a one of my stealth cams to a customers car that wasnt very impressed with the shunting it caused, (although i still believe there where other issues involved somewhere) anyway we then fitted the 885 cam that he wanted and at the top end of the rev range the stealth made nearly 40 bhp more, however it also lost around 30ftlb at the lower rpm scale.
Yeah - it's a pretty good road cam I reckon.

Just thinking that playing with the cam timing as you suggest, and mapping for 97ron rather than 95 would probably gain me somewhere between 10-20bhp for track days - without impacting the drivability too much...

Dom

clive f

7,259 posts

256 months

Friday 18th March 2011
quotequote all
Rob`s right, as usualhehe

I tried this a couple of years ago, an 80mm throttle body and enlarged the plenum as much as possible, and when tested on Joolz`s dyno we found it made no difference at allfrown
even though it gave the impression it was trying to climb off of the rollershehe




Alexdaredevilz

5,697 posts

202 months

Friday 18th March 2011
quotequote all
What about welding two, but say at 60mm next to each other?