Carbon frame problem.
Author
Discussion

nessiemac

Original Poster:

1,805 posts

271 months

Friday 16th August 2013
quotequote all
Bugger!!!!

Down at the Forest of Dean for the week and had another go at the blue trail which is very rocky and slippy. Dinged the rear wheel coming out of a berm and put a small buckle in the rear wheel. Didn't look too bad and carried on hurting my way up the long drag. Got to the end after the incredibly rough descent and noticed a rubbing from the rear on the way to the car. Took the rear wheel off and found this



The groove is on the drive side chain stay and is at a guess nearly 1 mm deep with a "step" at the trailing edge of the groove. Basically is it buggered? It is a lot worse than the photo suggests.frown

Bike is a 2012 Cube reaction 29er.

Jimbo.

4,224 posts

219 months

Friday 16th August 2013
quotequote all
Meh, I'd ride it and not worry. Probably one of the beefier parts of the frame anyway.

okgo

42,149 posts

228 months

Saturday 17th August 2013
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Should be fine. If it does go then its an easy repair anyway some wouldn't worry.

MadDad

3,836 posts

291 months

Saturday 17th August 2013
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I know of a rider who was hit side on by a deer and put a hole in the top tube, continued home, got the hole repaired and rode for another 18 months or so before replacing the frame.

Should be fine.......(famous last words!!)

Flood

195 posts

196 months

Saturday 17th August 2013
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Around the BB shell of my carbon 456 is 11mm thick solid material, id imagine in that area of your frame, allowing for this sort of wear and also chain suck, the tube is pretty beefy.

So id say forget about it and hope it goes away, not like its a headtube or anything either...

anonymous-user

84 months

Saturday 17th August 2013
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It's fine, there will be no cracks as a result of rubbing and there is no sign of delamination, just keep riding it. I have a similar issue as I dropped the chain off the inner ring and have a similar scar on the chain stay.

Put some heli tape over it to reduce potential contamination (highly unlikely regardless) and it won't be an issue.

Lawbags

1,074 posts

158 months

Saturday 17th August 2013
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It's hard to see how deep it is, but if it's gone through the laquer and gel coat, you could be in trouble.

If it is, the weave will begin to seperate as water ingresses.

As I said, it's hard to see from the pic though.

TSCfree

1,681 posts

261 months

Saturday 17th August 2013
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I'd be looking to get that gel coat re-applied soon as. Quick tap test for delamination then epoxy resin filler over the top.

TheFungle

4,253 posts

236 months

Saturday 17th August 2013
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fking carbon.

Almost perfect for building bikes with yet a small 'incident' such as this can leave the rider wondering if the frame is a write off or could potentially become so.

This is my bike after I was knocked off on my right hand side, notice the damage to the left side of the bike - there was no sign of any impact damage to the bike such as chipped paint etc, I can only imagine the force transferred through, similar to snapping a breadstick.







I was fortunate to having a carbon testing facility at work, ultrasound revealed no delamination but placing it under the microscope revealed the fibres to be cracked and I took the decision to stop riding it.

TSCfree

1,681 posts

261 months

Saturday 17th August 2013
quotequote all
TheFungle said:
I was fortunate to having a carbon testing facility at work, ultrasound revealed no delamination but placing it under the microscope revealed the fibres to be cracked and I took the decision to stop riding it.
Bad luck mate, hope you're ok? Did the NDI guys suggest it was repairable?

nessiemac

Original Poster:

1,805 posts

271 months

Saturday 17th August 2013
quotequote all
Cheers for all the replies guys. There is no sign of any delamination and can't see any carbon weave. Shall take it to work and let the NDT guys have a look. Good practice for all the Boeing 787 stuff they will shortly be doing!!

nessiemac

Original Poster:

1,805 posts

271 months

Saturday 17th August 2013
quotequote all
Home now and after a good wash i found a small rub on the seat stay as well and also took an impression of the chain stay groove.

Probably 1mm or maybe slightly less. Emailed Cube tech support to see what they would recommend.

Hmmmm...


TheFungle

4,253 posts

236 months

Saturday 17th August 2013
quotequote all
TSCfree said:
TheFungle said:
I was fortunate to having a carbon testing facility at work, ultrasound revealed no delamination but placing it under the microscope revealed the fibres to be cracked and I took the decision to stop riding it.
Bad luck mate, hope you're ok? Did the NDI guys suggest it was repairable?
I was lucky to escape with an impressive bump on the head and grazes to arse & elbow.

I think bike carbon is too 'delicate' for the bay guys to work on, certainly in comparison to AC carbon so alas my frame is now sat in the garage with a U/S 731!

I transferred all the components over to a alu frame from a shop in Grimsby and that's what I've been riding for the past year, being perfectly honest it's been more than up to the job and has done sterling service, saying that I can't wait to get something considerably more exotic!

BadgerBenji

3,534 posts

248 months

Saturday 17th August 2013
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I run frame protector tape on the inside stays of my carbon cross bike, just to stop the mud wearing it away. Have heard reports of people who have flatted and kept riding with it catching and it did saw the whole way through. It's not the wonder material it's sometimes cracked up to be (excuse the poor unintentional pun)

DrMekon

2,493 posts

246 months

Saturday 17th August 2013
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Got taken out by an 4x4 a few weeks back. GPS trace goes 75kph-----------60-----40-0. If I replaced the brake hoods and the saddle, you would not be able to find a mark on it.

I don't have a carbon testing facility (or rather, I probably do but I don't know who to buy beers for to get access), but my insurance paid out minus some excess (thank heavens for a risk averse wife sorting the insurance), which my bike shop discount more than covered.

= 1 model up the range + upgraded wheelset

Insurance company didn't want the bike back. Not sure what to do with it. Was torn between keeping it for use on the turbo, or stripping everything off of it for spares/ebay and binning the frame.

Where could I send it to be checked?

Edited by DrMekon on Saturday 17th August 21:05

TheFungle

4,253 posts

236 months

Saturday 17th August 2013
quotequote all
DrMekon said:
Where could I send it to be checked?
In my case it was the NDT (non destructive testing) team who work on the Eurofighter Typhoon as their day job, first of all they used an Ultrasound machine to check for delamination, that showed up nothing, however when they stuck it under a 10,000 zoom microscope it showed clear signs of cracking.

Not especially fancy equipment but none that I'd expect a 'bike only' company to have access to.

DrMekon

2,493 posts

246 months

Saturday 17th August 2013
quotequote all
I work at a university with a carbon testing facility, so I've emailed the lead technician and also asked my HoD if he knows anyone friendly in the engineering dept. Fingers crossed.

TheFungle

4,253 posts

236 months

Saturday 17th August 2013
quotequote all
DrMekon said:
I work at a university with a carbon testing facility, so I've emailed the lead technician and also asked my HoD if he knows anyone friendly in the engineering dept. Fingers crossed.
Biscuits, always biscuits wink

anonymous-user

84 months

Sunday 18th August 2013
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http://www.carboncyclerepairs.co.uk/index.html

try these guys though I still maintain that most carbon bikes arent made of balsa and are far stronger than most people will assume. Of course, if you want it to be broken wink then yes, its a death trap, throw it away and get something new...

airbrakes

10,714 posts

190 months

Sunday 18th August 2013
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I'm no expert, but I'd say that if you fill the crack with epoxy resin to keep water out and stop fibres separating, then it should be fine to keep on riding