E39 M5 starting issue
E39 M5 starting issue
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Discussion

TheAngryDog

Original Poster:

13,014 posts

235 months

Friday 6th December 2013
quotequote all
Im getting quite bored of this now.

Pretty much every time I try and start the car, it either just cranks over, coughs and then continues to crank over or it'll start and then stall. The second attempt 90% of the time sees it start.

It had a replacement fuel pump fitted in June and this started happening a few weeks into my ownership.

I know it is due plugs, it doesnt report any errors when codes are read either.

Car is a '99 V Pre-face lift. Any suggestions / help much appreciated.

Thanks

julian64

14,325 posts

280 months

Friday 6th December 2013
quotequote all
you found out why the old fuel pump failed.

I only ask this because from the little youve said it sounds like fuel starvation.

If you replaced the old pump, and found the old pump to be working 'on the bench' then your problems lie in the same area

so did you prove the old pump was faulty?

TheAngryDog

Original Poster:

13,014 posts

235 months

Friday 6th December 2013
quotequote all
julian64 said:
you found out why the old fuel pump failed.

I only ask this because from the little youve said it sounds like fuel starvation.

If you replaced the old pump, and found the old pump to be working 'on the bench' then your problems lie in the same area

so did you prove the old pump was faulty?
Pump was replaced before I bought the car, so I do not know why it failed.

Sometimes it will start first time.

RichardM5

1,846 posts

162 months

Friday 6th December 2013
quotequote all
I've seen this before and the most likely fix is to replace the fuel tank Activated Charcoal Filter (P/N 16 13 6 752 623) and/or expansion tank (P/N 16 13 1 184 480). The filter or the valve in the expansion tank gets blocked which causes a problem with the pressure/vacuum in the pipe that feeds back to the fuel tank breather valve (P/N 13 90 1 407 474) under the plenum.

Other possibilities are the fuel pump relay, the pre/post cat O2 sensors and check for exhaust cracks around the O2 sensors, ignition switch, EWS, crank position sensor and a load of other unlikely stuff.

TheAngryDog

Original Poster:

13,014 posts

235 months

Friday 6th December 2013
quotequote all
RichardM5 said:
I've seen this before and the most likely fix is to replace the fuel tank Activated Charcoal Filter (P/N 16 13 6 752 623) and/or expansion tank (P/N 16 13 1 184 480). The filter or the valve in the expansion tank gets blocked which causes a problem with the pressure/vacuum in the pipe that feeds back to the fuel tank breather valve (P/N 13 90 1 407 474) under the plenum.

Other possibilities are the fuel pump relay, the pre/post cat O2 sensors and check for exhaust cracks around the O2 sensors, ignition switch, EWS, crank position sensor and a load of other unlikely stuff.
Hmmm, sounds like I'm in for spending a small fortune!

The fuel pump relay (I believe its the right one in the boot anyway) does have some scorch marks on the pins.
Where is the Charcoal filter located?

Thanks Richard.

julian64

14,325 posts

280 months

Friday 6th December 2013
quotequote all
I actually disconnected the fuel tank breather valve on my car for some time with no effect on starting the car. Considering its only used to scavenge fuel vapour I don't see how that could be the problem. It might concievably cause uneven running due to letting air into the inlet bypassing the mass flow sensors but thats about it.

IMHO I think the changed fuel pump is your clue. Someone highlighted this as a fuel problem before and changed the obvious thing without working out why. You might be closing in with the relay. Ideally you want the problem to reappear and then change or bypass the relay for a short period to check you've solved the problem.

RichardM5

1,846 posts

162 months

Friday 6th December 2013
quotequote all
TheAngryDog said:
Hmmm, sounds like I'm in for spending a small fortune!

The fuel pump relay (I believe its the right one in the boot anyway) does have some scorch marks on the pins.
Where is the Charcoal filter located?

Thanks Richard.
The Charcoal filter and breather tank are up in the drivers side rear wheel arch. The expansion tank is quite expensive, I think the Charcoal filter is no so bad.

I've seen people swapping out all sorts of stuff, fuel pump, relays, cam sensors, crank sensors, O2 sensors, MAFs, spark plugs, injectors, new keys ... and almost all with this specific problem have been fixed by replacing the filter and/or breather tank.

The problem seems to be more prevalent AFTER fitting a new fuel pump and can be temperature sensitive too, very cold and it's not so bad, hot and it's not so bad, between 5 and 20 C happens 9 times out of 10.

Schermerhorn

4,352 posts

215 months

Friday 6th December 2013
quotequote all
TheAngryDog said:
Im getting quite bored of this now.

Pretty much every time I try and start the car, it either just cranks over, coughs and then continues to crank over or it'll start and then stall. The second attempt 90% of the time sees it start.

It had a replacement fuel pump fitted in June and this started happening a few weeks into my ownership.

I know it is due plugs, it doesnt report any errors when codes are read either.

Car is a '99 V Pre-face lift. Any suggestions / help much appreciated.

Thanks
Did you get the fuel pump from Euro Car Parts by any chance?

It could also be a crankshaft position sensor too....

TheAngryDog

Original Poster:

13,014 posts

235 months

Friday 6th December 2013
quotequote all
Thanks again for the replies guys.

The previous owner fitted the pump, and it did indeed come from Euro Car Parts.

The reason it was replaced was because the car cut out and wouldnt start again, just spin over.
The pump resolved the issue and it fired up once fuel pressure had been built.

ArmaghMan

2,737 posts

206 months

Friday 6th December 2013
quotequote all
RichardM5 said:
I've seen this before and the most likely fix is to replace the fuel tank Activated Charcoal Filter (P/N 16 13 6 752 623) and/or expansion tank (P/N 16 13 1 184 480). The filter or the valve in the expansion tank gets blocked which causes a problem with the pressure/vacuum in the pipe that feeds back to the fuel tank breather valve (P/N 13 90 1 407 474) under the plenum.

Other possibilities are the fuel pump relay, the pre/post cat O2 sensors and check for exhaust cracks around the O2 sensors, ignition switch, EWS, crank position sensor and a load of other unlikely stuff.
This 100 %. On my first M5 the fuel pump let go and was replaced by a genuine BMW in tank pump. It lasted 6 months then let go. I got another free from BMW which never missed a beat and was still going strong when I got rid of the car.

RichardM5

1,846 posts

162 months

Friday 6th December 2013
quotequote all
Actually the filter is more expensive then I thought and the tank cheaper!

16 13 6 752 623 Activated Charcoal Filter £89.01 list £70.76 from BMMiniParts ex VAT

16 13 1 184 480 EXPANSION TANK £100.00 list £89.00 from BMMiniParts ex VAT

S. Gonzales Esq.

2,559 posts

238 months

Friday 6th December 2013
quotequote all
My 540i was doing the same thing when i got it - cam position sensor was the issue. (Although I've only got one, not two like I think the M5 has)

Edited by S. Gonzales Esq. on Saturday 4th January 22:45

TheAngryDog

Original Poster:

13,014 posts

235 months

Friday 6th December 2013
quotequote all
Just been to the car after its been sat for a few hours. Didn't fire until the 3rd attempt.

Is there anyway that I can test the crank sensor(s)?

Thanks

TheAngryDog

Original Poster:

13,014 posts

235 months

Saturday 7th December 2013
quotequote all
Thanks Richard.

Left the car for 10 mins and it started up fine

TheAngryDog

Original Poster:

13,014 posts

235 months

Sunday 8th December 2013
quotequote all
What would you suggest I replace first?

I'm taking the car off the road after new year and going to get all the jobs done to it that need doing. Also means I can do them in my own time

julian64

14,325 posts

280 months

Monday 9th December 2013
quotequote all
You need to stop listening to advice from the internet first.

Its not going to be the inlet of outlet camshaft sensors if, as you say, the diagnostic was normal. The inlet and outlet position sensors are logged faults not temporary, so they will appear on the diagnostic if they have a problem.

Its unlikely to be a tank breather if I can run my very happily without it, just by blocking it off.

How about a bit more diagnostic. Prove its a problem with the fuel by putting a pressure meter on the fuel rail, or stick a meter to teh terminals of your fuel pump and see if the fuel pump relay is working properly.

Otherwise you are going to buy a whole bunch of suggested stuff with no guarantee of it doing anything other than draining your wallet.

RichardM5

1,846 posts

162 months

Monday 9th December 2013
quotequote all
Well, if you don't believe me regarding the Charcoal Fuel filter and vent tank, read this.

TheAngryDog

Original Poster:

13,014 posts

235 months

Saturday 4th January 2014
quotequote all
RichardM5 said:
Well, if you don't believe me regarding the Charcoal Fuel filter and vent tank, read this.
Where else have you seen this fixed Richard? I can only find one post saying replacing those parts fixed it.

leem5

243 posts

242 months

Saturday 4th January 2014
quotequote all
Have a look at your crank sensor feller.

TheAngryDog

Original Poster:

13,014 posts

235 months

Sunday 5th January 2014
quotequote all
I think I may have found the issue?

The fuel pump doesnt always prime when the ignition is switched on. Up to now my findings suggest that when it doesnt prime, the car doesn't start.