Headlight Covers / Window Black Borders - Which Product?
Headlight Covers / Window Black Borders - Which Product?
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Discussion

356Speedster

Original Poster:

2,294 posts

254 months

Friday 21st December 2012
quotequote all
I've been scouring the old posts on the subject, but as they're over a yr old now, I figured there could be some new advice out there....

I don't like the idea of using vinyl, so I guess I'll need to paint something on to create the black borders. I found a post recommending something called Betawipe 4002, but I can't seem to find anywhere selling it in the UK. Google'ing Adhesion Promoter for Plastics throws up a lot of responses, but I don't know what's a good / bad product.

So over to you guys... what products have been used and are standing the test of time? Links to UK shops would be good too!

Steve_D

13,801 posts

281 months

Friday 21st December 2012
quotequote all
It needs to be something like the Betawipe as it etches into the plastic. If you just use paint the bonding will just pull it off.

Visit an independent windscreen fitter. He may be able to pass on a half empty bottle. Don't try the mainstream fitting companies as their H&E policies will not allow their guys to pass anything on.

Better still pay the guy to fit them for you. The skill they have in applying both the primer we are talking about and the bonding adhesive is well worth paying for.

Steve

356Speedster

Original Poster:

2,294 posts

254 months

Sunday 23rd December 2012
quotequote all
Thanks Steve, there's a few independents near by according to Google, so I'll try to pop in..... however, according to Dow's website, the 4002 is obsolete frown Apparently they only do Betawipe 6600 surface applicator, but it's meant for glass. Do you know if there's an issue using the newer glass version on plastic?

As Betawipe is looking like a tricky one to find, does anyone else have any alternative recommendations?

spatz

1,783 posts

209 months

Sunday 23rd December 2012
quotequote all
betaprime is the only one that works to a certain degree but eventually it will delaminate. best is not to use it all.
i made test with black colored epoxy resin which was the best. if you really want it black use this formula.

Storer

5,024 posts

238 months

Sunday 23rd December 2012
quotequote all
I think the Factory can supply the correct stuff. Give them a ring in the new year.


Paul

spatz

1,783 posts

209 months

Sunday 23rd December 2012
quotequote all
paul is right only the stuff the factory has is somehow working, i did not use it since many ultimas i have seen are suffering from this delamanitaion problem. i tkink the factory material is betaprime

356Speedster

Original Poster:

2,294 posts

254 months

Sunday 23rd December 2012
quotequote all
Cheers folks, I need to speak to the factory in the new yr, so will as about this too.

JohnMcL

148 posts

166 months

Sunday 23rd December 2012
quotequote all
You might look at Sikaflex-295i UV. Specified for plastic glazing on boats so should be a breeze on headlight covers. Anyone got experience of using?

356Speedster

Original Poster:

2,294 posts

254 months

Sunday 23rd December 2012
quotequote all
That looks like an adhesive, John..... I need to "paint" the black borders in first, which requires the Betawipe, or similar.

dobx

46 posts

247 months

Monday 24th December 2012
quotequote all
Before you use the Sikaflex 295 UV adhesive, you have to prime it with Sika Primer 209D. I used this primer for the windows and headlight covers for several cars with excellent results. You cannot go wrong with these products.


JohnMcL said:
You might look at Sikaflex-295i UV. Specified for plastic glazing on boats so should be a breeze on headlight covers. Anyone got experience of using?

spatz

1,783 posts

209 months

Monday 24th December 2012
quotequote all
@dobx

thanks I will give it a try, the epoxy solution is good but the handling (24h waiting for hardening) is not too great.
Have you seen the cars a few years later ? Typically the betaprime works ok for a while but if it gets stressed, like on my canam side windows it will
delaminate and I even had grinded the plexi before applying the betaprime.

V8Dom

3,547 posts

225 months

Monday 24th December 2012
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i used the factory etched primer recently...wear gloves..
I didnt stick the covers on but used 5 black countersunk screws instead
cant see them from a distance and can remove easily to clean. best thing ive ever done.

Dom.

JohnMcL

148 posts

166 months

Monday 24th December 2012
quotequote all
356Speedster - The Sika is black so you use it to make the black border. The bond then is between the cover and the body instead of between black paint and the body. That's why it gets used on smart yachts that might sink if the bond failed.

dobx

46 posts

247 months

Tuesday 25th December 2012
quotequote all
spatz said:
@dobx

thanks I will give it a try, the epoxy solution is good but the handling (24h waiting for hardening) is not too great.
Have you seen the cars a few years later ? Typically the betaprime works ok for a while but if it gets stressed, like on my canam side windows it will
delaminate and I even had grinded the plexi before applying the betaprime.
Yes, I used the primer on 2 projects. 1 is now 8 years old, and the other is 5 years old without issue. Before using Sikaflex, I tried other primers which did not last.

Glassman

24,530 posts

238 months

Monday 14th January 2013
quotequote all
Sika primer 209N (green top) is specifically for polycarbonate windows. Used with Sika Activator PRO, it should last.

3Dee

3,206 posts

244 months

Wednesday 16th January 2013
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Guys,

Learn from my mistakes...

Since I had not done this before (bonded a poly screen in) I thought I had researched enough to feel confident to do it.

First - Mask up - and use a light scouring pad to take the glaze off the surface to be primed. Be careful not to destroy you nice mask line.
Use a special Silka cleaner, and leave for 10 mins (not mentioned anywhere). Your supplier should be able to tell you which one.
Then apply a thin layer of primer (not thick)
Allow to dry thoroughly and then bond using a Vee shaped bead (cut the nozzle to a Vee on one side).

Once dry, remove the mask, and you should not have the problem with the primer de-laminating later, or chipping off at the edges when you take off the mask.

I WISH I had known all this before I started....

356Speedster

Original Poster:

2,294 posts

254 months

Friday 18th January 2013
quotequote all
3Dee said:
Guys,

Learn from my mistakes...

Since I had not done this before (bonded a poly screen in) I thought I had researched enough to feel confident to do it.

First - Mask up - and use a light scouring pad to take the glaze off the surface to be primed. Be careful not to destroy you nice mask line.
Use a special Silka cleaner, and leave for 10 mins (not mentioned anywhere). Your supplier should be able to tell you which one.
Then apply a thin layer of primer (not thick)
Allow to dry thoroughly and then bond using a Vee shaped bead (cut the nozzle to a Vee on one side).

Once dry, remove the mask, and you should not have the problem with the primer de-laminating later, or chipping off at the edges when you take off the mask.

I WISH I had known all this before I started....
Cheers Keith, I'll make a note of the advice! I've ordered the same stuff the factory use, so will just go with that and remember your words of wisdom!

356Speedster

Original Poster:

2,294 posts

254 months

Monday 11th February 2013
quotequote all
By way of a quick update....

My factory package arrived last week... the headlight kit consists of Betawipe & Betamate. Should do the job nicely based on advice smile

Edited by 356Speedster on Tuesday 12th February 08:51