One for the sparks - 'Those that can, do...
One for the sparks - 'Those that can, do...
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Ganglandboss

Original Poster:

8,503 posts

227 months

Wednesday 28th September 2011
quotequote all
...and those that can't, teach.'

I was doing a survey of a secondary school yesterday (M&E condition survey - not hanging about the railings in an old Volvo with an SLR and telephoto lens before you get the wrong idea wink ). Like many schools they now offer NVQs and this one had a construction college attached. The following has been rigged up by a City & Guilds Electrical Installation lecturer.



I spot at least five howlers and a couple of things that aren't exactly to C&G standard!




944fan

4,962 posts

209 months

Wednesday 28th September 2011
quotequote all
I know little about electrics and nothing about C & G standards. I'll take a stab:

Too much insulation stripped off.
Wires not secured
Earth wire not full covered with insualtion
The connectors have two groups of three surely all the blue wires should be together and all the brown wires.

Am I close?

joewilliams

2,004 posts

225 months

Wednesday 28th September 2011
quotequote all
Switched live not sleeved?

mattdaniels

7,362 posts

306 months

Wednesday 28th September 2011
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That is truly shocking! eek









































































Nope, not a clue.

Aviz

1,669 posts

193 months

Wednesday 28th September 2011
quotequote all
No need for the screw in the cable clip. Nail would have been fine

anonymous-user

78 months

Wednesday 28th September 2011
quotequote all
No need for screw in rose cover either but I think it may just be to stop the tts at college pulling it all apart wink

jagnet

4,374 posts

226 months

Wednesday 28th September 2011
quotequote all
Hmm I'm going to say:

Live and neutral wires to the lamp should be reversed
Live and neutral wires for the horizontal twin and earth reversed
No brown sleeve for the switched live
Built-in cable hooks for the lamp wires not being used
Exposed wires where they enter the terminals

I'd also have the two earth wires entering the terminal from opposite directions, but not sure if that's just a habit I've picked up or if it's recommended.

anonymous-user

78 months

Wednesday 28th September 2011
quotequote all
944fan said:
The connectors have two groups of three surely all the blue wires should be together and all the brown wires.
For your own safety stay away from electrics.

Mike laughlaugh

anonymous-user

78 months

Wednesday 28th September 2011
quotequote all
MH said:
944fan said:
The connectors have two groups of three surely all the blue wires should be together and all the brown wires.
For your own safety stay away from electrics.

Mike laughlaugh
To be a fair a sleave is missing which highlights the very point of them!

Ganglandboss

Original Poster:

8,503 posts

227 months

Wednesday 28th September 2011
quotequote all
Nothing would shock (as in surprise rather than bzzzz!) me much if I saw it on an actual installation, but the fact a C&G lecturer has done this is quite worrying to me. I picked up the following:

  • There is insufficient spare for re-termination - if that neutral snaps in the terminal there is insufficient length to reconnect it. The proper way is to fold the cable away from the terminals and then back, creating a little loop.
  • Too much copper exposed on the circuit protective conductors.
  • Too much copper exposed on the neutral conductor.
  • The phase and neutral connections are the wrong way round. The neutrals should be in the top three terminals as it gives more room for any cable feeding another ceiling rose.
  • Cable ends are not doubled over - single cables in individual terminals should be folded back to make the connection more mechanically sound.
  • The permanent live to the switch is not sleeved brown to identify it as a phase conductor.
  • The cord grips for the flex have not been used.
  • The outer sheathing of the twin and earth cables should extend approximately 10mm into the ceiling rose to ensure adequate mechanical protection.
If I was being really picky, the methods of stripping the cables does not appear to be the C&G way:

  • The twin and earth appears to have been stripped by pulling the CPC. C&G say this is wrong as it can stretch the cable and reduce the cross sectional area. When I was at college, we put this to the test with a micrometer and demonstrated there was no recordable reduction in CSA. I do it this way myself but C&G teach you to cut into the cable end with a penknife and push it down the length of the cable with slight twisting pressure so the blade pushes into the bare CPC cable.
  • The flex looks like it has been cut lengthways with a Stanley knife. The C&G way is to score the circumference of the cable and manipulate it until you can snap through the last bit of sheathing. I use this method myself as it is neat but I wouldn't criticise any method that doesn't damage the insulation.

no eye deer

66 posts

177 months

Wednesday 28th September 2011
quotequote all
Wow, a bit of a mess really! Whilst the current config would work in isolation it’s wrong on just about every level.

Where to start:

Ok

1. Flex to lamp holder - outer insulation stripped incorrectly - needs to expose enough inner cable to allow cable to be wrapped around retainers on backplate.

2. L and N in lamp holder flex incorrect. N should be in top N bank. L in bottom Line bank.

3. Top (unclipped) T&E is loop in. Cable should be clipped although may be just out of shot. Also, L is ok but N should be in top N bank (although would work as-is).

4. Bottom (clipped) T&E is switch. No sleeving on s/live. Should be 1 core to loop bank and other core to line bank (sleeved appropriately). As noted, line bank has been reversed with top N bank.

5. Earth sleeving cut a little short leaving exposed wire.

6. Probably lots more too!


I assume that was someone’s homework that was left as a ‘how not to’ example.




jeff

Edit: Gaah.. I see the boss has already beaten me too it. Damn my typing is slooow!

Edited by no eye deer on Wednesday 28th September 12:31

Bill

57,546 posts

279 months

Wednesday 28th September 2011
quotequote all
Talking of sparks wot do....

SWMBO has bought a new light fitting for the bathroom that has an earth connection, is this standard for all bathroom fittings now or just because it's mostly made of metal? The current wiring doesn't have an earth.

Ganglandboss

Original Poster:

8,503 posts

227 months

Wednesday 28th September 2011
quotequote all
no eye deer said:
I assume that was someone’s homework that was left as a ‘how not to’ example.
I was hoping that myself. hehe The caretaker (or maintenance manager as they call them now) noticed me looking at it. He told me he believed there are about four things wrong with it and several sparks who have been there with their kids on open nights have pulled him up on it. Apparently he refuses to see any fault in it and gets quite annoyed if anybody suggests there are any.

monthefish

20,467 posts

255 months

Wednesday 28th September 2011
quotequote all
Ganglandboss said:
*The flex looks like it has been cut lengthways with a Stanley knife. The C&G way is to score the circumference of the cable and manipulate it until you can snap through the last bit of sheathing.
Would that not weaken/potentially damage the wires? (and possibly also cut through into the wire insulation if you accidentally cut too deep?)

944fan

4,962 posts

209 months

Wednesday 28th September 2011
quotequote all
MH said:
For your own safety stay away from electrics.

Mike laughlaugh
I did say I knew nothing!

I do loads of DIY but gas and electrics I won't touch with a barge pole. One for the pros. I haven't yet heard of anyone killing themselves or others tiling! nuts

monthefish

20,467 posts

255 months

Wednesday 28th September 2011
quotequote all
MH said:
944fan said:
The connectors have two groups of three surely all the blue wires should be together and all the brown wires.
For your own safety stay away from electrics.

Mike laughlaugh
I know it what you say is right, I just don't know why.
Can you explain (in laymans terms) what the middle brown and middle blue cable are doing in that circuit? (I assume that they are joined if that is a common terminal they are connected to?)

ETA, whilst we've got so many experts demonstrating their knowledge, what are the two 'supply' (grey) cables for? Is that a multi-switch setup?

Ganglandboss

Original Poster:

8,503 posts

227 months

Wednesday 28th September 2011
quotequote all
monthefish said:
Ganglandboss said:
*The flex looks like it has been cut lengthways with a Stanley knife. The C&G way is to score the circumference of the cable and manipulate it until you can snap through the last bit of sheathing.
Would that not weaken/potentially damage the wires? (and possibly also cut through into the wire insulation if you accidentally cut too deep?)
You score it with a fairly blunt blade, a little bit at a time - you don't cut all the way through. As you manipulate the cable, you will be able to break the sheath off. Any method carries a slight risk of damaging the cable as you need to take a blade of some description to it - as long as you are careful and look for any damage, any method is fine.

Ganglandboss

Original Poster:

8,503 posts

227 months

Wednesday 28th September 2011
quotequote all
monthefish said:
ETA, whilst we've got so many experts demonstrating their knowledge, what are the two 'supply' (grey) cables for? Is that a multi-switch setup?
The one from the top is the supply, the one to the left is to the switch and the flex is to the lamp-holder.

del 203

12,728 posts

273 months

Wednesday 28th September 2011
quotequote all
Should the rose base be clamping down the Supply/Switch wires ?

Ganglandboss

Original Poster:

8,503 posts

227 months

Wednesday 28th September 2011
quotequote all
Bill said:
Talking of sparks wot do....

SWMBO has bought a new light fitting for the bathroom that has an earth connection, is this standard for all bathroom fittings now or just because it's mostly made of metal? The current wiring doesn't have an earth.
It has to have an earth connection so the protective device (fuse or breaker) operates if a live conductor touches against the metal case. Once upon a time light fittings didn't have to have an earth so your wiring is either old or just rough. I would recommend you get a spark in - get him to put the fitting up and ask him his opinion on the general condition. He may need do a full periodic inspection and test (which will cost you) or it may be blindingly obvious a rewire is needed (which will cost you even more and make a mess).