State of the art Chinese spark plug factory...
State of the art Chinese spark plug factory...
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Discussion

normalbloke

Original Poster:

8,535 posts

243 months

Friday 26th February 2010
quotequote all
I have no idea if this is real or a re-post.
A discussion raiser to be sure!


http://www.curezone.org/forums/am.asp?i=1063782

mel

10,168 posts

299 months

Friday 26th February 2010
quotequote all
In fairness I've seen as bad as that if not worse in the UK

bimsb6

8,627 posts

245 months

Friday 26th February 2010
quotequote all
hardly "how it's made " is it !

dilbert

7,741 posts

255 months

Friday 26th February 2010
quotequote all
I'd have said that's pretty reasonable for a factory doing volume production on manual tools.
The truth is that turning makes swarf. One may or may not have a sweep up during the day, but certainly at the end of the day. The main reason to have a sweep up, is that the swarf gets in the way of the machine.

The odd thing is what looks to be a huge pile of swarf under the bench. I'm guessing that they don't have anyone yet to take the waste products away.

Old wooden stools are common on a production shop floor. They're better than comfy office chairs. Swarf won't stick, like it does to tweedy fabric. Sitting on swarf isn't pleasant. No wheels is good too. One would typically kneel and perhaps stand on a stool, and wheels make it easy to fall off.

The guards are usually an impediment to efficient progress. If you're willing to risk it, you can often double your output, by ignoring health and safety. The risk is nowhere near as high as you might think. People really don't understand the implication of H&S on competitiveness. I always think the person doing the job should decide on their own safety. They may be under pressure to work without the safety they want, but I wouldn't say so from those pictures.

If you do repetitive work with metal, it's common for your skin to "wear". A small piece of tape is replaceable and saves a lot of pain.

TBH I couldn't see a lot that was wrong in those pictures. The only odd thing was the bank swarf under the bench. A skip out the back is a much better solution. Sweeping up a couple of times during the day wouldn't have gone amiss however.

There's no doubt in my mind however. That factory is a part of why we're in recession.

Edited by dilbert on Friday 26th February 16:01

soad

34,381 posts

200 months

Friday 26th February 2010
quotequote all
fk me that looks bad, but probably as expected and normal.

dilbert

7,741 posts

255 months

Friday 26th February 2010
quotequote all
soad said:
fk me that looks bad, but probably as expected and normal.
It's not that it's a sweatshop, that's what productive, profit making, engineering looks like.

I mean there are no Coke cans around, and the walls look a bit bare, but other than that....

As an unemployed person, I'd take a job like that, in a shot. I'd rather do that, than work in a call centre!

Edited by dilbert on Friday 26th February 16:17

callisto

62 posts

197 months

Friday 26th February 2010
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I can't see the problem. I've worked in far worse conditions in the UK. Thankfully stty feckin freezing cold dirty factories are behind me now.

Mind i'd rather work with equipment like the high voltage "spark plug tester", than have yet another nannying Health & Safety bod showing me how to sit in my chair and the correct way of lifting boxes yet again!

perdu

4,885 posts

223 months

Friday 26th February 2010
quotequote all
The absence of machine guards aside I worked in places not unlike this in the seventies.

even with macine guards we would get worn down hands...

But the swarf everywhere would have been cleaned up ten or more times a shift by the "labourer"

And yes when I was stupidly young I've been known to wear Good Stuff for work if I wanted to show off

But the places "like this" I worked in were something like 150 years old, not 1990s industrial workshops like that one and most of them are now expensive industrial loft apartments in the Birmingham Jewellery Quarter

or museums




we sent manufacturing abroad, there's no way we could get it home again and be able to make money and it will take years before the Chinese feel the need for ROSPA equivalents

fastfreddy

8,577 posts

261 months

Friday 26th February 2010
quotequote all
Western consumers want to pay Chinese prices for goods, so that's how the factories are going to be from now on.

The Chinese bosses won't invest their profits in nice shiny new factories as they need to run their nice shiny new Porsches.

I kind of agree with some of the sentiments expressed here WRT spark plug production, but what if you found your brake pads or airbags were being made in a similar environment? You might be a bit more concerned about the quality control maybe?

Well, that's where it's all heading I'm afraid.

shakotan

10,861 posts

220 months

Friday 26th February 2010
quotequote all
I spent three years working in China, visiting many many factories such as this.

The low pay reflects the low cost of living, and the 'new clothes' that the staff are wearing in the pictures probably are their own, it's very, very cheap to buy a new pair of trainers.

As for the Health and Safety aspect, they get along just fine without being nannied.

Just take that testing box for example. The story says "ooh, dangerous, exposed electrics", whereas the factory would said. "Well, it's live electricity, no one is going to be stupid enough to put their hand in their, so why bother guarding it?"

Reminds me of a time I went to a factory that made insulated copper wire. We went into a huge room, with machines running the length of the floor, at either side, with massive empty space in the middle.

"Let's go see the process at the other end of the room" says my tour guide.

"OK", I reply, heading off down the centre of the room.

There's immediately shouts and I'm grabbed and stopped from going any further.

When looking closer, there's actually hundreds of threads of fine diameter copper wire criss-crossing from the machines on one side, to those on the other that are spinning them into multicore wires.

I'd have looked like I'd been through that laser tunnel in Resident Evil had I taken a few more steps!

dudleybloke

20,553 posts

210 months

Friday 26th February 2010
quotequote all
looks better than a few places i'v worked in.

at least their machines arn't powered by overhead driveshafts and huge belts like a couple of firms still use round here!

Simpo Two

91,559 posts

289 months

Friday 26th February 2010
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No different from us 150 years ago. We did OK. Height of empire in fact.

bga

8,134 posts

275 months

Friday 26th February 2010
quotequote all
There are plenty of factories producing fabric and clothes that look much worse than that one.
In line with what others have said, I used to tape up a bit of my hand when using a burger press to make 1000's of burgers during school holidays.

elster

17,517 posts

234 months

Friday 26th February 2010
quotequote all
I don't see what is wrong with them.

It is just men in sheds on a large scale.

The safety bandage is similar to my "safety bandage" IE Electrical tape.
The HSE haven't gone in and tried to stop all work, so no safety guards and no safety goggles
The "dirty" stools? Really?!
The man has dirty top on! They should see my overalls after working in a glass bottle factory!
Conduit on the floor and no panel backing? - This is scraping the barrel a little.

If this is an example of a factory in China, then it looks all fine to me.

Just need an apprentice to be cleaning up.

hairykrishna

14,391 posts

227 months

Friday 26th February 2010
quotequote all
That's not bad at all really. I bet some Chinese factories are a lot sttier than that. Get a man with a brush in and that could be a factory here not all that long ago.

Mobile Chicane

21,834 posts

236 months

Friday 26th February 2010
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The absence of even the cheapest polycarbonate safety specs is a concern. Swarf in the eye can blind.

Rude-boy

22,227 posts

257 months

Friday 26th February 2010
quotequote all
Mobile Chicane said:
The absence of even the cheapest polycarbonate safety specs is a concern. Swarf in the eye can blind.
As someone who has never operated more than a few power tools the apparent lack of eye protection is the only thing I feel uncomfortable with.

And the broom smile

elster

17,517 posts

234 months

Friday 26th February 2010
quotequote all
As someone who has worked in a lot of African stholes. It is no surprise there is no safety specs.

I am sure they get on fine.

You would be surprised how few injuries they have as well.

Mobile Chicane

21,834 posts

236 months

Friday 26th February 2010
quotequote all
elster said:
As someone who has worked in a lot of African stholes. It is no surprise there is no safety specs.

I am sure they get on fine.
Because people are many, and expendable.

Chimune

4,070 posts

247 months

Saturday 27th February 2010
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The bloke who wrote that site was an idiot.