Mk2 GTI - Valve stem seals
Mk2 GTI - Valve stem seals
Author
Discussion

IceBoy

Original Poster:

2,455 posts

252 months

Sunday 31st March 2019
quotequote all
Hi All,

I want to get car back on the road for summer and this is pretty much the only job which needs doing as well as a oil and filter change.

Does anyone know how easy or hard this job is? I've heard it can be done without taking everything apart, with a special tool?

What is the cost likely to be either way?

Iceboy

steveo3002

11,237 posts

205 months

Sunday 31st March 2019
quotequote all
can get tools to fit them in situ , chances are the guides are worn too so means head off to do it all properly

R11ysf

1,968 posts

213 months

Monday 1st April 2019
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If it is an 8v I did this myself with a head kit when I was 19. It was easy enough from memory, a few hours and replaced all the head seals and bits but you will need a valve spring tool. Other than that simple enough if you are happy to take the head off yourself.

GreenV8S

31,027 posts

315 months

Monday 1st April 2019
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You can use the rope trick to do it with the heads on.

IceBoy

Original Poster:

2,455 posts

252 months

Thursday 16th May 2019
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Hi All,

Mods, please leave this here as I want feedback from those who may have had a Mk2 many years ago. Thanks.

Hope everyone is enjoying driving in this sunny weather!!

So i want to get my Mk2 GTI on the road and I'm sure the Valve steams seals need replacing. As soon as the engine gets up to temperature it starts to smoke.

So does anyone know how difficult or time consuming this job is?

The car had been sorn for over 3 years and I want to have some old skool fun this summer!!

I will get a garage with Knowledge of these cars to under take the work but need to Know if it is going to cost the earth?!

I've heard some people talk about changing them with a special tool and not taking the head off??!

Iceboy

shtu

4,597 posts

177 months

Thursday 16th May 2019
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IceBoy said:
As soon as the engine gets up to temperature it starts to smoke.
Do a compression test done before ripping into the engine. Old school rules of thumb,

Clouds of smoke on overrun = valve seals \ guides.
Smoking at idle = generally worn out.


Perfect opportunity for a 1.8t?

IceBoy

Original Poster:

2,455 posts

252 months

Thursday 16th May 2019
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I think they are becoming valuable as originals?!

Iceboy

rottenegg

1,058 posts

94 months

Thursday 16th May 2019
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Yeah you can hold the valves up with compressed air, or wind some rope into the cylinder through the plug hole, whilst using the tool to remove the valve springs.

It could just be the stem seals have dried up and shrunk. Try some 5W/40 synthetic oil and give it a blast. It might soften the seals up again.

Is it a 16V or digipants 8V? The latter was bad for valve guide wear actually, thinking back.....

As for originality affecting values, I'd say so with a good 16V. The 8V not so much and as above, 1.8T or 2.0 TFSI it. It's more original and mint bodywork / interior that govern it's value as they are the areas that let it down normally.

Edited by rottenegg on Thursday 16th May 11:12

larrylamb11

694 posts

282 months

Thursday 16th May 2019
quotequote all
It's been a few years since I've done one of these, but I changed valve stem oil seals on the older K-jet cars without taking off the head and you could do it pretty quickly. It was a simple matter of whipping off the rocker cover, popping the camshaft and buckets out of the head and then using a spark plug air hose adaptor to pressurise the cylinder. Then a quick tap on the valve spring retainer with a soft faced hammer to unstick the collets, on with the spring compressor and whip the springs off to leave the naked valve poking up from the head... then it was a simple matter of swapping on a new valve stem oil seal. You could do a full set pretty quickly.
If you don't have an air hose adaptor (I just made one from an old spark plug and a bayonet connector) it's possible to achieve the same effect by feeding rope into the cylinder through the spark plug hole and then rotating the engine by hand to raise the piston up to compress the rope against the valve head... but i's far easier with an air line.
As others have said ^ I'd be doing a compression test and stuff first to establish how worn the engine was ..... Usually they wore out valve stem oil seals because the valve guides were already well worn and the stem seals had hardened over a time - the new stem seals worked by being more flexible in coping with the existing valve stem wear. Did do a few that were in good order though and the stem seals had just gone rock hard from sitting.

J4CKO

47,022 posts

231 months

Thursday 16th May 2019
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Might be worth getting hold of a second engine and fully refreshing it, then swap them over.

The stem seals do go, I had a smokey one but never bothered as it was a bit of a hound, but they arent that hard but need to check it isnt piston rings or the breather system as well, could just be very tired.

prand

6,246 posts

227 months

Thursday 16th May 2019
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larrylamb11 said:
It's been a few years since I've done one of these, but I changed valve stem oil seals on the older K-jet cars without taking off the head and you could do it pretty quickly. It was a simple matter of whipping off the rocker cover, popping the camshaft and buckets out of the head and then using a spark plug air hose adaptor to pressurise the cylinder. Then a quick tap on the valve spring retainer with a soft faced hammer to unstick the collets, on with the spring compressor and whip the springs off to leave the naked valve poking up from the head... then it was a simple matter of swapping on a new valve stem oil seal. You could do a full set pretty quickly.
If you don't have an air hose adaptor (I just made one from an old spark plug and a bayonet connector) it's possible to achieve the same effect by feeding rope into the cylinder through the spark plug hole and then rotating the engine by hand to raise the piston up to compress the rope against the valve head... but i's far easier with an air line.
As others have said ^ I'd be doing a compression test and stuff first to establish how worn the engine was ..... Usually they wore out valve stem oil seals because the valve guides were already well worn and the stem seals had hardened over a time - the new stem seals worked by being more flexible in coping with the existing valve stem wear. Did do a few that were in good order though and the stem seals had just gone rock hard from sitting.

Similar to my old 205 gti. It smoked on idle, particularly in heavy traffic (got a bit embarrassing). I spoke to a couple of garages who sucked their teeth and said it was a full head off job, and possibly needed piston ring replacement too. Then I went to an enlightened Citroen/Peugeot Indie who said start with the valve stem seals, and had the lot done in half a day - using a similar method to above. Completely fixed the smoking issue for a couple of hundred quid.