Removing a stuck countersunk…?
Removing a stuck countersunk…?
Author
Discussion

PushedDover

Original Poster:

7,552 posts

83 months

Friday 23rd September 2022
quotequote all
Before I go and make an arse of things......
Your top tips please.

A series of M5 countersunk allen key bolts are holding my Steering wheel on.
All were wound tight. two are now rounded off.

How would you go about removing ??

(pics can be posted if needed etc.)

dudleybloke

20,553 posts

216 months

Friday 23rd September 2022
quotequote all
Use a centrepunch and hammer and tap it undone.

ARHarh

4,892 posts

137 months

Friday 23rd September 2022
quotequote all
easy to drill out as it already has a center for the drill to use.

ReverendCounter

6,087 posts

206 months

Friday 23rd September 2022
quotequote all
If they're loctited in, get some heat on the head. Ideally the tip of a soldering iron, not a flame. Loctite will soften and turn back to a liquid at a certain temperature.

Experiment with hammering the next size up torx bit into the fastener and see if it'll bite into the head and let you unscrew it.

What about these:

https://www.ebay.co.uk/itm/184474333713?epid=23042...redfaceLEAAOSwGihfeaFn&amdata=enc%3AAQAHAAAAoKS%2FaPIsG3F8oq748tB6vP3cs5ol9MzI4W8ltqd6Xn204PYW08TEckdVu1nX%2F%2F96kVW%2FRFvhV7H2P15o36aoRegtvRlcpqmiH6N3z38VTX96gvGnA7f6ltkpjpE0Zs%2Fn6Cu%2FWe51bJs1pVjHYrXCusAmE9090vIGZRnFpL9NMFtra02SN1nGDB0ks5bfAyU5YBQLjzrTwol7s09MGND2cwU%3D%7Ctkp%3ABk9SR8jQm6vtYA

Edited by ReverendCounter on Friday 23 September 15:16

PushedDover

Original Poster:

7,552 posts

83 months

Friday 23rd September 2022
quotequote all
All good ones to consider. Drilling is my last resort I was thinking, so the non destructive ideas are good.
New bolts in the post, so all will be replaced in due course.

PushedDover

Original Poster:

7,552 posts

83 months

Friday 23rd September 2022
quotequote all
ReverendCounter said:
What about these:

https://www.ebay.co.uk/itm/184474333713?epid=23042...redfaceLEAAOSwGihfeaFn&amdata=enc%3AAQAHAAAAoKS%2FaPIsG3F8oq748tB6vP3cs5ol9MzI4W8ltqd6Xn204PYW08TEckdVu1nX%2F%2F96kVW%2FRFvhV7H2P15o36aoRegtvRlcpqmiH6N3z38VTX96gvGnA7f6ltkpjpE0Zs%2Fn6Cu%2FWe51bJs1pVjHYrXCusAmE9090vIGZRnFpL9NMFtra02SN1nGDB0ks5bfAyU5YBQLjzrTwol7s09MGND2cwU%3D%7Ctkp%3ABk9SR8jQm6vtYA
Yes. I've similar that is in the 'last resort tent'

jimwilli

281 posts

132 months

Friday 23rd September 2022
quotequote all
I sometimes grind a slot into screw head and use a flat screwdriver but you do end up damaging around the screw head. I do it when screws are rounded off in hinges on doors

ARHarh

4,892 posts

137 months

Friday 23rd September 2022
quotequote all
No just drill it, if you break a hardened tool of any kind in it and it gets stuck you will not be able to drill it out. 5 mins with a drill and its done.

GreenV8S

31,021 posts

314 months

Friday 23rd September 2022
quotequote all
I would drill it as a first resort.

E-bmw

13,462 posts

182 months

Friday 23rd September 2022
quotequote all
Try hammering in a torx bit that is a tight fit.

dudleybloke

20,553 posts

216 months

Friday 23rd September 2022
quotequote all
Few taps anticlockwise with a punch or chisel will have it free in seconds.

Krikkit

27,938 posts

211 months

Friday 23rd September 2022
quotequote all
E-bmw said:
Try hammering in a torx bit that is a tight fit.
This first, then drill

Demelitia

689 posts

86 months

Friday 23rd September 2022
quotequote all
If you’ve not got the bolts out by the time the new ones turn up, install new ones in the other holes and torque them down properly with a good quality tool. Hopefully that might take the tension of the knackered ones slightly and give you a little bit more of a chance.

DickyC

58,605 posts

228 months

Friday 23rd September 2022
quotequote all
Krikkit said:
E-bmw said:
Try hammering in a torx bit that is a tight fit.
This first, then drill
Hammering on a steering wheel?

No, don't think so. Drill.

chrisch77

891 posts

105 months

Friday 23rd September 2022
quotequote all
Stud extractor kit:
LH drill first, and if that doesn’t bring the remains of the bolt out then resort to the stud extractor in the kit.

InitialDave

15,128 posts

149 months

Saturday 24th September 2022
quotequote all
I had to deal with this a few months ago. I just drilled them.

Collectingbrass

2,991 posts

225 months

Saturday 24th September 2022
quotequote all
Demelitia said:
If you’ve not got the bolts out by the time the new ones turn up, install new ones in the other holes and torque them down properly with a good quality tool. Hopefully that might take the tension of the knackered ones slightly and give you a little bit more of a chance.
This all day

President Merkin

4,297 posts

49 months

Saturday 24th September 2022
quotequote all
Not sure I'd go with it on a steering wheel but the single best tool I've ever owned for shifting bolts is my cheap impact driver. Nothing else I've tried comes close for effeciveness.



Edited by President Merkin on Saturday 24th September 08:02

Pica-Pica

16,624 posts

114 months

Saturday 24th September 2022
quotequote all
President Merkin said:
Not sure I'd go with it on a steering wheel but the single best tool I've ever owned for shifting bolts is my cheap impact driver. Nothing else I've tried comes close for effeciveness.



Edited by President Merkin on Saturday 24th September 08:02
Agreed. I still have mine in a box, at the back of the shed somewhere - long time since I have used it these days.
Here it is:


Edited by Pica-Pica on Saturday 24th September 12:45

Pica-Pica

16,624 posts

114 months

Saturday 24th September 2022
quotequote all
The first action on any situation like this (especially plastic trim clips), is
BUY REPLACEMENT FIXINGS FIRST !!!