Welding beginner
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A500leroy

Original Poster:

7,811 posts

142 months

Wednesday
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What's the easiest way to spot weld and what equipment would I need?
Is spot welding the easiest?

omniflow

3,628 posts

175 months

Wednesday
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A500leroy said:
What's the easiest way to spot weld and what equipment would I need?
Is spot welding the easiest?
You spot weld with a spot welder.

If it's the right type of joint, in the right place and you have the right equipment then it's not difficult.


bangerhoarder

744 posts

92 months

Wednesday
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Do you mean spot weld? For that, you get yourself a spot welder - very simple and easy to use kit but not that versatile.

Or do you mean plug weld?

Lotobear

8,702 posts

152 months

Wednesday
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...might mean plug weld?

J4CKO

46,009 posts

224 months

Wednesday
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Maybe say what you are trying to do, like has been said, spot welding is quite a specific thing and it is used in bodywork but would say plain old MIG welding is more prevalent.

A500leroy

Original Poster:

7,811 posts

142 months

Wednesday
quotequote all
Cut the floor out of a vespa and put a new one in.

Krikkit

27,845 posts

205 months

Wednesday
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A500leroy said:
Cut the floor out of a vespa and put a new one in.
Spot welders tend to be pretty steep, is it going to be a concourse type project where the original finish really matters?

If not then I would suggest picking up a cheap stick welder and plug-welding it with relatively small holes, then linish back.

That would mean you could spend bugger-all for equipment and get a reasonable result.

A500leroy

Original Poster:

7,811 posts

142 months

Wednesday
quotequote all
Krikkit said:
A500leroy said:
Cut the floor out of a vespa and put a new one in.
Spot welders tend to be pretty steep, is it going to be a concourse type project where the original finish really matters?

If not then I would suggest picking up a cheap stick welder and plug-welding it with relatively small holes, then linish back.

That would mean you could spend bugger-all for equipment and get a reasonable result.
Ok, is stick plug welding pretty simple? I'm not bothered about finish it's strength I'm after.

ItsComplicated

2 posts

110 months

Wednesday
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By stick weld you mean ARC?

That would blow holes in thin sheet metal. MIG welder, drill holes in the panel to be welded and plug weld. If funds allow a cheap TIG can be used to get the same finish as a true spot welder.

A500leroy

Original Poster:

7,811 posts

142 months

Wednesday
quotequote all
So I need a mig?

Latifisnc

1,435 posts

116 months

Wednesday
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I bought a cheap flux core MIG from Amazon over lockdown and taught myself to weld. Can't make it look pretty without a fair bit of grinding, but I've welded a wrestling ring a few times and none of my welds have cracked so far.

markcoopers

740 posts

217 months

Wednesday
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I would suggest a Mig welder of about/ upto 150amps is ample as a starter kit. I would suggest 0.8mm steel wire and the use of Gas. Flux cored or no gas is OK but it splatters everywhere and needs cleaning up.

I taught myself to weld (to a standard) and did the sills on my MX5.

On thin sheet metal i would strongly suggest practicing first to get the settings right.
The metal surfaces need to be clean so a good wire brush and some spirits to wipe it clean are a good idea.
Make sure you have access and room to get the welding tourch where you want it before you start
make sure you have a set of good magnets or clamps to hold your work together as you want it firmly.
If plug welding then the welding will be short anyway, but if doing a line to "butt weld" two bits together, then do little 1-2cm bits at a time along the join at different places....stitch welding if you like, this stopps excessive heat build up and warping in a local part.

some bloke

1,552 posts

91 months

Wednesday
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Do a welding night class - you'll save yourself time, grief and money.

A500leroy

Original Poster:

7,811 posts

142 months

Wednesday
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Ok sounds good.

If anyone wants to link a suitable machine for me..

ItsComplicated

2 posts

110 months

Wednesday
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A500leroy said:
Ok sounds good.

If anyone wants to link a suitable machine for me..
My first post in how many years of having an account so I can't link (would need to learn)

But have a search on Youtube for TIG spot welding - you clearly need to get the AMPs right or the weld won't be strong enough but it might be easier than MIG.

garypotter

2,042 posts

174 months

Wednesday
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as mentioned above a good friend has been to night school learning welding and it is not as simple as touch and weld, amps, gas wire etc can take a while to learn. He has been sufficient to now replace the scuttle onhis mk2 escort, is going back for a further course.

bangerhoarder

744 posts

92 months

Wednesday
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A500leroy said:
Ok sounds good.

If anyone wants to link a suitable machine for me..
I started learning with a cheapie Chinese inverter welder with gas like this https://www.amazon.co.uk/Welding-Machine-Gasless-I...

It has been very good, and has enough power for some pretty meaty repairs on 10mm plus plate, as well as lots of repairs from repair sections to full panel replacements. 8mm wire.

P2KKA

341 posts

84 months

Wednesday
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A500leroy said:
Ok sounds good.

If anyone wants to link a suitable machine for me..
I have this (although it used too be cheaper and i got it on sale)

https://www.r-techwelding.co.uk/mig-welder-r-tech-...

I've done a few small things with it, also welded on two new rear quarters/wheel arches on a car plus some patches. I have done a Saturday course welding but it was fairly irrelevant to vehicle bodywork. 5mm steel vs 1mm is a huge difference.

A500leroy

Original Poster:

7,811 posts

142 months

Wednesday
quotequote all
Thanks, IL do some research.

RustyNissanPrairie

559 posts

19 months

Wednesday
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Strip the Vespa down to the bare frame and take it somewhere to get someone else to weld it?

Less time/hassle/money. Unless you really want to learn to weld and in that case get a decent TIG set.

Stick is for farmers gates, mig is for the pleasure of having weld spatter fizzing in your ears, TIG is the heightened zen like spiritual version of welding.