Preparing our garage for a "build"..what else?
Preparing our garage for a "build"..what else?
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TonyHetherington

Original Poster:

32,091 posts

274 months

Tuesday 15th August 2006
quotequote all
Mornin' all!

My dad, my bro and I are shortly going to start building a Robin Hood. We're going into full-on-mega-hyper-overload with it, it's going to be something we're very proud of I'm sure. 2 litre black top zetec which we will play with slightly before it goes in to a modified Robin Hood chassis. Can't wait.

Anyway, we have a double garage which my Lotus currently gets half of. The other half is where the build car will be and when we work on it it's giong to get spun round into the centre and my Elise will go outside for the evening
We have the donor car (basically for the reg and it's rear sub frame and gearbox) already and stripping down will occur this Thursday/Friday. Kit is being brought home 30th September.

We've already have a massive clear out of the garage, so essentially it's an empty double garage with a work bench in one corner (though it's not empty but that's another story).

-We've carpeted it wall to wall.
-We've blocked up one of the doors and insulated it. The build car will stay behind this.
-On the inside of the blocked door we are preparing sheets of MDF to mount all the tools on (back at school stylee)
-We have 6 strip lights lining the garage so everywhere is lit
-Shelves everywhere to house parts of the kit and also the other stuff in our garage
-Radio covered in plaster
-TV/dvd player (apparently the kit comes with an instructional DVD?!?!!)
-Calor gas heater and electric fan heater
-Cork board for receipts, instructions
-Pic of tennis girl scratching her bum
-Pic of Sam Fox topless


So, my question is, what more do the experienced PH car builders think we should do to the garage in preperation? Once we get the kit it will be all hands on deck so I'm trying to cover all the bases now.

Appreciate your opinions people
Tony

Plotloss

67,280 posts

294 months

Tuesday 15th August 2006
quotequote all
Got a dolly thing, to move the wheeless chassis/tub thing about on?

TonyHetherington

Original Poster:

32,091 posts

274 months

Tuesday 15th August 2006
quotequote all
Not got them yet but they're on the list. For a long time though there will be no wheels on the thing, and no engine in it, so we just invisage shifting it round and putting back on axle stands until the time we can get wheels on and use the dolly things. Is that naive to think we can do it?

NikB

1,834 posts

289 months

Tuesday 15th August 2006
quotequote all
Kettle and fully stocked beer fridge.

Lots of little re-sealable bags, boxes to keep parts in.

Digi camera to record how things come apart so you can see how they go back together when you have forgotten!

Plotloss

67,280 posts

294 months

Tuesday 15th August 2006
quotequote all
Just a metal box frame with a supermarket trolley wheel on each corner was what I was thinking just so its easier.

Mind you, with all that space around the car I would have thought that moving it wouldnt be that much of a neccessity.

skinnyboy

4,635 posts

282 months

Tuesday 15th August 2006
quotequote all
you forgot to mention:

engine stand and crane
Oil/liquid funnels and adequate liquid disposal
creeper
ashtray
mini fridge
something to smash the sh1t out of when something goes wrong
couch for sleeping on

holbayhead

1,655 posts

260 months

Tuesday 15th August 2006
quotequote all
New set of snap on tools??

good luck with the build

amcphillips

934 posts

241 months

Tuesday 15th August 2006
quotequote all
Think you need some of this!

http://pistonheads.com/gassing/topic.

dern

14,055 posts

303 months

Tuesday 15th August 2006
quotequote all
I built this platform...



...to build my car on. It's a sheet of chipboard on a frame on to which 4 heavy duty casters are screwed. I've been able to move the whole chassis about and even wheel it out in to the sunshine to work on.

Regards,

Mark

tat

61 posts

252 months

Tuesday 15th August 2006
quotequote all
Fridge for beer!


baSkey

14,291 posts

250 months

Tuesday 15th August 2006
quotequote all
family to be are building a modded robinhood. they've found having a pillar drill and own welding stuff useful. engine crane very useful. compressor for when they sprayed the chassis.

they made their own floor cos the one it came with/the failed projects owner made was really really thin so they made it a bit thicker.

the chassis does way a ton so a decent crane and aforementioned dolly thingy will be very useful.

they have got a 4x4 sierra diff cos it's an lsd. make sure you decide on spec NOW cos they/we found it quite hard to get the rear end on and off...!

slammedvanman

167 posts

238 months

Tuesday 15th August 2006
quotequote all
internet connection & laptop, then you can draw on the knowledge of the PH massive when you've worn the build DVD out

jason1788

191 posts

251 months

Tuesday 15th August 2006
quotequote all
An upmarket whiteboard, ideally a glass one with bright opaque markers as used in CSI and Waking the Dead.

holbayhead

1,655 posts

260 months

Tuesday 15th August 2006
quotequote all
Don't forget to put some padding on the walls for when you strip that thread

stone

1,538 posts

271 months

Tuesday 15th August 2006
quotequote all
Do Robin Hood supply chassis stands? (Waist Height) Worth considering Makes life a lot easier for the early stages of the build giving lots of access underneath and also a more comfortable height to work at for bolting on suspension, brakes etc. You will still be able to lift the chassis upto the point of putting engine and box in. What form does the Robin Hood chassis come in? Will it be a bare chassis or will things such as ali panels be already attached? What about brake/fuel lines? If you are going to be doing all this yourselves you will enjoy the additional work space that chassis stands will give over axle stands. Out of interest how long do Robin Hood say it will take to build the car?

TonyHetherington

Original Poster:

32,091 posts

274 months

Tuesday 15th August 2006
quotequote all
NikB said:
Kettle and fully stocked beer fridge.

Lots of little re-sealable bags, boxes to keep parts in.

Digi camera to record how things come apart so you can see how they go back together when you have forgotten!


We're actually having to get rid of our beer fridge to make space in the garage! Tea will come in plentiful supplied though, no fear of that!

In true Tony-sad-stylee we'll be recording an awful lot of the process on camera but I like the idea of pics to know how to put it back together - thanks!

(oh, and when you get a kit from Robin Hood you literally turn up and there's 500 pieces - they don't do any delivery, so, we have boxes and bags galore being stored at home at the moment ready for the 30th )

oggs

8,815 posts

278 months

Tuesday 15th August 2006
quotequote all
TonyHetherington said:


We're actually having to get rid of our beer fridge to make space in the garage


TonyHetherington

Original Poster:

32,091 posts

274 months

Tuesday 15th August 2006
quotequote all
Thanks everyone for the replies

To try and address some...
We only have axle stands at the moment but chassis stands sounds like a fantastic idea. Is that a machine mart purchase?

Floor wise, we have wall to wall carpeting (about 4 layers in total) of old big off cuts to try and make it nicer to work on.

Engine hoist we've just bought - huge jobbie that's now in the corner of our garage (a fold up one).

Welding wise, none of us can but fortunately a very good mate who lives 30seconds round the corner is a welding genius so anything like that needs to occur, he's our man.

Pillar drill; hmmmm. We don't have a specific pillar drill but I do have one of those brackets that you can put a big B&D hammer drill in and use as a pillar drill, that would be suitable I assume?

Some very useful suggestions there, thanks people

thinfourth

1,189 posts

245 months

Tuesday 15th August 2006
quotequote all
What no kettle for making a nice cup of tea

foolish it will never work

And remove the carpet it will get filled with oil and the trolly jacks etc will be pain to roll over it

Maybe you could get a nice purpose made plastic type product but god knows where you would find that.

Failing that go to nearest laminate flooring place and buy the cheapest tat they have.

TonyHetherington

Original Poster:

32,091 posts

274 months

Tuesday 15th August 2006
quotequote all
stone said:
What form does the Robin Hood chassis come in? Will it be a bare chassis or will things such as ali panels be already attached? What about brake/fuel lines? If you are going to be doing all this yourselves you will enjoy the additional work space that chassis stands will give over axle stands. Out of interest how long do Robin Hood say it will take to build the car?


The chassis comes completely bare - no panels at all attached so we literally are doing the full works. Will definitely look into the chassis stands as I like where you're going with that...!

As for build time I believe they quote 100-150 hours, not including stripping down the donor car (which will happen this thurs/fri).

Thanks again