RE: Twin-cylinder Fiat 500 Launched
RE: Twin-cylinder Fiat 500 Launched
Thursday 8th July 2010

Twin-cylinder Fiat 500 Launched

Green-tech can be cute at least, and Fiat's latest 500 shows how


You can have a cabrio or hatch version
You can have a cabrio or hatch version
Fiat has launched a two-cylinder, 900cc and 85hp version of the baby 500, with sales starting in the UK from the Autumn.

The engine is the first of a new family of two-cylinder engines made Fiat Powertrain Technologies, all using Fiat's MultiAir system and with outputs from 65hp to 105hp. To help show it off, Fiat has released a video animation of the engine in action, which we feel is sure to appeal to PH's techy-types.

We've not driven the two cylinder car yet but downsizing like this is pretty cool, we think, especially if it means we can still justify keeping that V12 Ferrari 599 in the garage for weekends. (Ed. That would be our 'virtual garage', obviously.)

Still, this is PH, and we know we're not really supposed to get over-excited by this sort of stuff. So if you want to know any more about it, you'll have to scroll down beyond the videos for the official blurb.

Now, where did we put that press release about the world's most powerful Camaro SS...

 

 

 

TwinAir 85 HP, world preview - press release
The new two-cylinder engine family made by FPT - Fiat Powertrain Technologies, called TwinAir, is debuting in the Fiat 500 today. This is a brand-new concept on the worldwide auto scene and confirms the leadership of the Fiat Group in this field.

Using next-generation technology, the new engine implements the revolutionary MultiAir system combined with special fluid dynamics optimised for maximum fuel efficiency. Furthermore, by taking the concept of downsizing to the extreme and masterfully tuning the basic mechanics, the new family - delivering from 65 to 105 HP - emits 30% less CO2 than an engine of equal performance.

On sale from next September, the 500 will be the first Fiat model to adopt this, which will be the progenitor of a new family of engines: a 85 HP (900 cc) turbo two-cylinder with the lowest CO2 emission for a petrol engine (92 g/km with a Dualogic robotised gearbox and 95 g/km with manual gearbox) without skimping on performance or driving pleasure. This is thanks to the small-sized turbine which, combined with dedicated valve management strategies, minimises transient response times and, at the same time, keeps maximum power levels high. In this way, despite its small size, the engine ensures excellent performance and an appreciable reduction in fuel consumption: compared with a 1.2 8v, the new 85 HP turbo has 23% more power and a 30% better performance index. In fact, the performance of the two-cylinder is not only equivalent to a 1.4 16v, but consumption is a remarkable 30% lower.

Equipped in this way, the Fiat 500 reaches a top speed of 173 km/h and accelerates from 0 to 100 km/h in only 11 seconds. This remarkable performance corresponds to a significant reduction of fuel consumption and emissions: 4.1 l/100 km and 95 g/km respectively on the urban cycle (with manual gearbox), that becomes 4,0 l/100 km and 92 g/km with a Dualogic robotised gearbox. Furthermore, the Fiat 500 with TwinAir 85 HP is provided with an ECO button - positioned on the dashboard - for further cutting fuel consumption in cities and guaranteeing very eco-friendly running. Two driving modes can be selected: Normal and ECO.

In the first mode, the ECO function is off and the engine delivers the maximum available torque (145 Nm), guaranteeing prompt, brilliant response and a "sportier" driving feel. Steering assistance is also specifically calibrated for Normal mode. No indication appears on the dashboard in this mode (City is not selected). Consequently, this configuration is recommended for maximum response and full enjoyment of all available torque.

In ECO mode, instead, the emphasis is on "eco-friendly" engine running: torque delivery is cut off to 100 Nm at 1750 rpm to minimise consumption and promote a driving style more suitable for city traffic. The steering wheel is lighter (CITY mode is automatically selected). The driver only needs to press the specific button on the dashboard to activate the ECO function. The lettering ECO will appear on the panel (the letter "E" will appear on the panel if the car has a Dualogic robotised gearbox). Furthermore, the Dualogic shifting strategy also switches to ECO mode to further optimise fuel consumption.

Furthermore, compared with a medium-sized four-cylinder of equal performance, the new engine is significantly shorter (-23%) and lighter (-10%), opening the way to further developments, such as methane fuel supply or hybrid technology combinations, again on the theme of greater eco-friendliness. In particular, a methane version of the TwinAir will be available soon providing a further CO2 emission reduction, by adopting a pair of special injectors in addition to the petrol injectors on the intake manifold ducts. Improving on these fuel saving results using internal combustion engines will be difficult and alternative technologies will need to be developed. The combination of traditional engines and electric motors appears particularly promising. Due to its reduced size, the TwinAir is quite suitable for being paired with an electric engine and in general with a device located between the engine and gearbox for recovering and storing the energy that is normally wasted during braking.

Interestingly, the TwinAir 85 HP comes with "Start&Stop" as standard. This device temporarily stops the engine and restarts it, ensuring reductions in fuel consumption and noise in the passenger compartment. The Gear Shift Indicator (GSI) associated to the Start&Stop system is a genuine "co-pilot" that discreetly suggests when to shift gear, leading to more efficient use of the engine in terms of fuel consumption. For example, the GSI may suggest shifting up, by means of an indication on the control panel, to allow the engine to burn a leaner mixture, i.e. one containing less fuel, or shifting down to make best use of the available torque.

Nothing short of an engineering gem, the two-cylinder implements the revolutionary MultiAir technology developed and patented by FPT - Fiat Powertrain Technologies, which was introduced on FIRE engines last year for the first time. The heart of MultiAir is a new electro-hydraulic valve management system that reduces fuel consumption by controlling air directly via the inlet valves (without using the throttle). MultiAir reduces polluting emissions (thanks to combustion control) and also considerably improves performance by boosting driveability with respect to a traditional petrol engine of equal displacement. In brief, the advantages of MultiAir technology applied to petrol engines are:
- maximum power boosted by 10% compared with a traditional engine of equal size;
- 15% more torque at low rpm and during transitions by applying early intake valve closing strategies to maximise the air introduced into the cylinders;
- less fuel consumption and consequently lower CO2 emissions, equal to 10% by eliminating pumping losses and precise parameter calibration for optimising combustion;
- lower polluting emissions from the engine by optimising valve control strategies during the intake stroke;
- prompter response to accelerator commands due to the constant air pressure upstream of the cylinders combined with extremely fast control of the intake valves.

Also, the new TwinAir engine takes the concept of downsizing to an extreme: by combining a small-sized engine with a next-generation turbocharger performance comparable to - or even better than - that of a larger engine is obtained but with less fuel consumption and lower emissions. Not only that, the turbo significantly increases the maximum torque, making it available at a very low rpm, with the result of offering greater flexibility and an unrivalled responsiveness compared to conventional aspirated engines. All this comes with a simple build to the benefit of strength and reliability.

Last but not least, the new engine was painstakingly optimised and tuned. For instance, the basic two-cylinder architecture - combined with the low friction of internal parts - ranks this engine best in the world as far as friction is concerned. Furthermore, calculated simulations have been used to identify the best possible unit displacement in terms of thermo-dynamic efficiency, and the best fluid dynamic configuration to optimise and get the best out of the MultiAir system. Finally, special attention has been placed on the NVH (Noise, vibration, and harshness) aspect to ensure vibration performance at least equivalent to that of a four-cylinder, with equal performance but with a characteristic sound. For this purpose, a balancing countershaft was used to maintain optimal vibration levels in all operating conditions of the engine, from idling speed to top power.

Author
Discussion

jb9193

Original Poster:

809 posts

197 months

Thursday 8th July 2010
quotequote all
I love the 500's! Always thought they look really smart

LuS1fer

43,517 posts

275 months

Thursday 8th July 2010
quotequote all
Love twins! Bring back the 126!

off_again

13,917 posts

264 months

Thursday 8th July 2010
quotequote all
Yowzers - my rudimentary mathematics has that at just under 70MPG! Wow. If true that is pretty darn amazing! Sub 100 CO2's and nearly 70 MPG? And petrol is cheaper than diesel. Could be very interesting.

J4CKO

46,879 posts

230 months

Thursday 8th July 2010
quotequote all
A two cylinder engine in a Fiat 500, whatever next !


I have been watching this with interest since I first heard about it, i think it is paving the way, along with the more recent capacity downsizing into breaking the taboo about engine size and number of cylinders.

I know the less cylinders you have, the rougher an engine generally is but with the advances made in construction, NVH progress and the fact that a lot of modern cars are too refined anyway I think this will work, I suspect that it will be very enjoyable to drive, probably more so than a plain 4 cylinder of the same capacity with no turbo or clever valve management, a bit of a thrum wouldnt go amiss either, I think we have got too used to refined engines, and then generally go and spoil things with rock hard suspension and massive wheels !


soad

34,673 posts

206 months

Thursday 8th July 2010
quotequote all
jb9193 said:
I love the 500's! Always thought they look really smart
They do look good - but dashboard is a bit girly, no?
I'm not hating.

lost in espace

6,607 posts

237 months

Thursday 8th July 2010
quotequote all
Any saving in fuel will be more than offset by the extra cost of the engine I suspect. It is not listed on the website yet, whats the RRP?

neema_T

217 posts

236 months

Thursday 8th July 2010
quotequote all
This is quite impressive, I am impressed.

666 SVT

1,052 posts

270 months

Thursday 8th July 2010
quotequote all
The advances in petrol engine technology will hopefully kill off the electric powered cars before they get started !

Matt_N

9,040 posts

232 months

Thursday 8th July 2010
quotequote all
lost in espace said:
Any saving in fuel will be more than offset by the extra cost of the engine I suspect. It is not listed on the website yet, whats the RRP?
Yep, the 1.4 16v and 1.3 Multuijet diesel are expensive enough as it is.


Fartgalen

6,928 posts

237 months

Thursday 8th July 2010
quotequote all
Admire the engines technological advances. Car leaves me cold though.

Mr Gear

9,416 posts

220 months

Thursday 8th July 2010
quotequote all
lost in espace said:
Any saving in fuel will be more than offset by the extra cost of the engine I suspect. It is not listed on the website yet, whats the RRP?
What makes you think it will be expensive? It is only a twin cylinder 8v engine. Nothing amazing about that. I think it will be cheaper if anything.

vit4

3,507 posts

200 months

Thursday 8th July 2010
quotequote all
I've never been able to bring myself to like the 500. Seems too clinical if that's the right word? Fantastic car, just not for me. However, this does seem very impressive from the reading scratchchin If I had the money, would definitely consider it alongside something a bit more fun hehe

AndySA

902 posts

293 months

Thursday 8th July 2010
quotequote all
Small Fiats are great cars glad to see them back to their best. Missing the Punto my wife had years ago now, was far more fun than the golf I had at the time. Family too big now so I will have to wait for my eldest (only 8) to grow up fast so that I can have a reason to get one into the family fleet.

LuS1fer

43,517 posts

275 months

Thursday 8th July 2010
quotequote all
Wish they'd made it rear-engined at the same time though...

Mr Gear

9,416 posts

220 months

Thursday 8th July 2010
quotequote all
LuS1fer said:
Wish they'd made it rear-engined at the same time though...
Just out of interest, "why?"

Is it because you can think of a good reason to put it there, or is it pure nostalgia? VW changed their mind about putting their engine under the boot in the VW Up recently because it couldn't be used as part of the crumple zone.

nonuts

15,855 posts

259 months

Thursday 8th July 2010
quotequote all
Is that video not totally wrong or am I missing something, both pistons are going up and down at the same time? Or is it basically just a single piston design split into two?

fireball-xl5

19 posts

227 months

Thursday 8th July 2010
quotequote all
Imagine if they stick two engines end on end and give us 210bhp from a 4 cylinders, now we're talking!
To keep the eco buffs happy, it could run on 2 cylinders when the pedal isn't on the mat - similar to the McLaren F1 cars on the starting grid. biggrin

Maldini35

2,913 posts

218 months

Thursday 8th July 2010
quotequote all
Love the look of that engine.

I'm with Colin Goodwin, get that engine in a small two seat ultra-light sports car designed by Gordon Murray with a sub £20k price tag.


Mr Gear

9,416 posts

220 months

Thursday 8th July 2010
quotequote all
nonuts said:
Is that video not totally wrong or am I missing something, both pistons are going up and down at the same time? Or is it basically just a single piston design split into two?
It's how all (well, most anyway) twin engines work on motorbikes. Think about it - four-stroke engines have four strokes, so the most even firing pattern you can get is both pistons up and both down together.

Welshbeef

49,633 posts

228 months

Thursday 8th July 2010
quotequote all
Love it - no loss in BHP/tonne or infact absolute output yet vastly increased efficiency whats not to like if you were in the market for one there is no reason you'd select the older unit over this.

Give engineers a problem and they deliver.