Correctly torquing down spark plugs...
Correctly torquing down spark plugs...
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Discussion

qooqiiu

Original Poster:

753 posts

226 months

Tuesday 10th August 2010
quotequote all
Just how important is it to use a torque wrench when fitting spark plugs?

I'm about to service my GF's car and the plugs haven been out for about 3 years so im concerned that 1) - their gonna snap, if that goes OK im a little apprehensive about putting the new ones in.

I have a torque wrench but it starts at 28 nm and the KA's spark setting is 15 NM.. Will just an normal socket set do the trick? Just put them in snug and it'll be OK yeah? scratchchin


kambites

71,478 posts

250 months

Tuesday 10th August 2010
quotequote all
Not very. Just don't over-tighten them or they might sheer off when you want to get them out again.

Howard-

4,964 posts

231 months

Tuesday 10th August 2010
quotequote all
You don't need a torque wrench, use your judgement, don't do them too tight - they don't need to be, just secure. smile

Gad-Westy

16,581 posts

242 months

Tuesday 10th August 2010
quotequote all
Not over-tightening them is the important bit. It's very easy to strip the threads on an aluminium head and render it useless.

qooqiiu

Original Poster:

753 posts

226 months

Tuesday 10th August 2010
quotequote all
Good good. Confidence restored. clap

sidgolf

163 posts

219 months

Tuesday 10th August 2010
quotequote all
some copperslip on the threads would be a good idea aswell

Silent1

19,762 posts

264 months

Tuesday 10th August 2010
quotequote all
sidgolf said:
some copperslip on the threads would be a good idea aswell
You're taking the piss right?

MarJay

2,180 posts

204 months

Tuesday 10th August 2010
quotequote all
You normally tighten the plug until the washer touches the head, then turn it 1/8th to 1/4 of a turn. This is normally explained on the little box that the plug comes in...

No need for a torque wrench.

shouldbworking

4,801 posts

241 months

Tuesday 10th August 2010
quotequote all
Silent1 said:
sidgolf said:
some copperslip on the threads would be a good idea aswell
You're taking the piss right?
Copper grease to prevent spark plugs reacting + seizing to the heads was very much the done thing on certainly Jag v12s. Not sure if it was the material of the heads or just the fact they were such an ass to change they would probably be in there for years.

Ray Luxury-Yacht

8,918 posts

245 months

Tuesday 10th August 2010
quotequote all
My Fiesta has a cast iron head, hence it's rust-tastic. If I don't put copaslip on the threads and sealing face of the plugs, then they rust in there solid and shear when I try to undo them.

So not a silly idea, no. It will however require less torque to do them up, so that should be taken into account.

I don't know anyone who uses a torque wrench to insert plugs, and I know a lot of mechanics.

Denis O

2,141 posts

272 months

Tuesday 10th August 2010
quotequote all
qooqiiu said:
Good good. Confidence restored. clap
Sorry to piss on your bonfire but I believe the Ka is renowned for welding it's plugs to the head and copaslip is the only way to ensure they come out. If yours wasn't done this way 3 years ago...........be prepared.

WhoseGeneration

4,090 posts

236 months

Tuesday 10th August 2010
quotequote all
qooqiiu said:
Just how important is it to use a torque wrench when fitting spark plugs?

I'm about to service my GF's car and the plugs haven been out for about 3 years so im concerned that 1) - their gonna snap, if that goes OK im a little apprehensive about putting the new ones in.

I have a torque wrench but it starts at 28 nm and the KA's spark setting is 15 NM.. Will just an normal socket set do the trick? Just put them in snug and it'll be OK yeah? scratchchin
No need to use a torque wrench, the danger though is, as others have said, overtightening.
Somewhere on the NGK website are instructions for tightening plugs, old being slightly different to new.
No need to lubricate new plugs, they usually have a light lubricant on them, so don't wipe the threads.
Start by hand and they should screw in nearly all the way before you need any extra leverage. An old trick for deep plugs is to slid a piece of hose over the plug and use that to insert the plugs so that if you get the threads crossed the hose will slip, hopefully stopping any damage.

-Pete-

2,914 posts

205 months

Tuesday 10th August 2010
quotequote all
You'll get a feel for it, it's probably something like 1/8th of a turn after the washer touches the head but here's a couple of suggestions:

Use a spanner with a short bar, definitely not a torque wrench. I use a 15mm long bar, then hold it in the centre - not at the outer end. It's unlikely you could apply enough torque to damage the threads this way.

When you reach the right torque, the spark plug will stop turning. That's all you need to do, turn it until the washer touches (easy), turn a little to compress the washer (moves a little but stronger resistance), then stop.

If anything, it's better to have them a bit loose, rather than overtightened. You can always check them after a week or two, to see if they will 'nip up' a bit tighter. Whereas you can't undo thread damage so easily.

Oh, lastly, I've never snapped a spark plug, but when taking them out make sure the plug spanner is completely on the spark plug, and it should have a rubber insert to keep it centred. Use a long bar (eg torque wrench) and be prepared to use some force. The only way to screw it up, IMO, is if you let the plug socket slip off while you're doing this, so try to keep everything lined up at right angles, don't twist the socket relative to the plug.

Edited by -Pete- on Tuesday 10th August 17:06

catman

2,504 posts

204 months

Tuesday 10th August 2010
quotequote all
The worst ones to over tighten are the ones with a tapered seat.
years ago,someone asked me to help get them out of his car, as he couldn't undo them.

I ended up using a metre-long length of scaffold pole they were that tight!

Tim

qooqiiu

Original Poster:

753 posts

226 months

Tuesday 10th August 2010
quotequote all
Well i have a proper spark plug socket bit.

Would it be a good idea to squirt a tiny bit of WD40 in there and leave for 30 minutes prior to trying to take them out?

braddo

12,320 posts

217 months

Tuesday 10th August 2010
quotequote all
-Pete- said:

If anything, it's better to have them a bit loose, rather than overtightened.
But if they're loose the car can run badly (at least, mine did).

As others say, screw on by hand and then about a 1/4 turn with a wrench.

Motown Junk

2,041 posts

246 months

Tuesday 10th August 2010
quotequote all
WD40 1st is a good idea. If they're still stuck, pour a little bit of Coke round them and leave for 1/2 hour.

Worked on some suspension bolts on my car that hadn't been touched fron new!

nonuts

15,855 posts

258 months

Tuesday 10th August 2010
quotequote all
qooqiiu said:
Would it be a good idea to squirt a tiny bit of WD40 in there and leave for 30 minutes prior to trying to take them out?
It's not going to hurt, but probably won't help. IMO.

WhoseGeneration

4,090 posts

236 months

Tuesday 10th August 2010
quotequote all
nonuts said:
qooqiiu said:
Would it be a good idea to squirt a tiny bit of WD40 in there and leave for 30 minutes prior to trying to take them out?
It's not going to hurt, but probably won't help. IMO.
Because Plusgas beats WD40 in the releasing wars.

ridds

8,372 posts

273 months

Tuesday 10th August 2010
quotequote all
It's actually pretty important according to one of NGKs resident engineers here in the UK.

Most of the heat transfer from the plug is transmitted through the thread and sealing cone/washer. They should be torqued to 25Nm. Also, a 'small' dab of copper slip will prevent the threads sticking and has no detrimental effect. However, it's recommend to drop the tightening torque to 22Nm if copper slip is applied.