"Boosting fuel rail delivery"
"Boosting fuel rail delivery"
Author
Discussion

iAlex

Original Poster:

19,390 posts

216 months

Monday 6th December 2010
quotequote all
Someone has just told me they have something fitted to their X5 which boosts the fuel rail delivery to 35000 bar and thus giving no turbo lag at low end. Makes the throttle much more active?

This sounds to me like throwing a load of different words together to make a sentence!?

rigga

8,792 posts

222 months

Monday 6th December 2010
quotequote all
Thats some pressure there ......

iAlex

Original Poster:

19,390 posts

216 months

Monday 6th December 2010
quotequote all
rigga said:
Thats some pressure there ......
Was also my immediate thinking...

300bhp/ton

41,030 posts

211 months

Monday 6th December 2010
quotequote all
iAlex said:
Someone has just told me they have something fitted to their X5 which boosts the fuel rail delivery to 35000 bar and thus giving no turbo lag at low end. Makes the throttle much more active?

This sounds to me like throwing a load of different words together to make a sentence!?
That would be someone not knowing or understanding what turbo lag is.

Try Googling the difference between boost threshold and turbo lag for more info.

liner33

10,861 posts

223 months

Monday 6th December 2010
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35,000bar , yeah right

ZeeTacoe

5,444 posts

243 months

Monday 6th December 2010
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That's less fuel rail more dangerous weapon.

mini me

1,449 posts

214 months

Monday 6th December 2010
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Most I have worked with on our modern production diesels so far had been 1700 bar so sounds like your friend Is a little confused.

The Wookie

14,185 posts

249 months

Monday 6th December 2010
quotequote all
iAlex said:
Someone has just told me they have something fitted to their X5 which boosts the fuel rail delivery to 35000 bar and thus giving no turbo lag at low end. Makes the throttle much more active?

This sounds to me like throwing a load of different words together to make a sentence!?
Your friend has just bought a 10p resistor from ebay for 20 or 30 quid, and will soon be spending several hundred pounds on one or more of the following items

1. Catalytic Converter
2. Injectors
3. Turbo
4. EGR
5. etc.

C8PPO

20,419 posts

224 months

Monday 6th December 2010
quotequote all
mini me said:
Most I have worked with on our modern production diesels so far had been 1700 bar so sounds like your friend Is a little confused.
That's still c. 25000 psi - do these systems really run at those sort of pressures? I used to work with 200 bar/3000 psi air pressure and that was scary stuff!

shouldbworking

4,791 posts

233 months

Monday 6th December 2010
quotequote all
C8PPO said:
mini me said:
Most I have worked with on our modern production diesels so far had been 1700 bar so sounds like your friend Is a little confused.
That's still c. 25000 psi - do these systems really run at those sort of pressures? I used to work with 200 bar/3000 psi air pressure and that was scary stuff!
pfft. my car runs off a series of carefully controlled explosions inside the engine - thousands of them every minute!

The Wookie

14,185 posts

249 months

Monday 6th December 2010
quotequote all
C8PPO said:
mini me said:
Most I have worked with on our modern production diesels so far had been 1700 bar so sounds like your friend Is a little confused.
That's still c. 25000 psi - do these systems really run at those sort of pressures? I used to work with 200 bar/3000 psi air pressure and that was scary stuff!
Yep, it's true, apparently mechanics playing with modern injectors has more than once resulted in accidental jet injections, i.e. the fuel being under such high pressure that it penetrates your skin like a hypodermic needle

Munter

31,330 posts

262 months

Monday 6th December 2010
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The Wookie said:
, i.e. the fuel being under such high pressure that it penetrates your skin like a hypodermic needle
vomit

iAlex

Original Poster:

19,390 posts

216 months

Monday 6th December 2010
quotequote all
He just told me he had one 0 too many on it so it should have been 3,500

Martin Keene

10,884 posts

246 months

Monday 6th December 2010
quotequote all
C8PPO said:
mini me said:
Most I have worked with on our modern production diesels so far had been 1700 bar so sounds like your friend Is a little confused.
That's still c. 25000 psi - do these systems really run at those sort of pressures? I used to work with 200 bar/3000 psi air pressure and that was scary stuff!
Yes indeed... Rising to 2000 bar imminently, with Bosch and the like playing with up to 2400 bar for future emissions legislation

The Wookie

14,185 posts

249 months

Monday 6th December 2010
quotequote all
iAlex said:
He just told me he had one 0 too many on it so it should have been 3,500
Tell him to put it back the way it was before it melts something

rhinochopig

17,932 posts

219 months

Monday 6th December 2010
quotequote all
I suspect he means something like a DPT chip. http://www.dieselpowertuning.co.uk/

I have the economy one fitted to my X-Trail and they do work - very well. They're basically an engine map that is closer to optimum than OE, as they are designed with UK fuels in mind, whereas OE has to cope with the crap you get in the 3rd world.


The Wookie

14,185 posts

249 months

Monday 6th December 2010
quotequote all
rhinochopig said:
I suspect he means something like a DPT chip. http://www.dieselpowertuning.co.uk/

I have the economy one fitted to my X-Trail and they do work - very well. They're basically an engine map that is closer to optimum than OE, as they are designed with UK fuels in mind, whereas OE has to cope with the crap you get in the 3rd world.
Had a look through that site and I can't quite work out what the system is. If I've missed the point and it's a fully mapped device (it's certainly priced accordingly) that alters the ECU I/O's and is specifically calibrated to each model then fair enough, but it looks like a semi-universal or simple modifier, and for some systems it looks like a basic fuel pressure or boost increase, either of which in isolation I would strongly advise against.

It would likely have a positive performance benefit, but I would not be confident of the longevity of some of the engine's components.

If you're going to do it, then a full remap is the only way IMHO

Edited by The Wookie on Monday 6th December 16:44

anonymous-user

75 months

Monday 6th December 2010
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A common rail diesel engine's minimum AFR (and hence it's maximum torque output) is limited by 3 major controlling items:

1) the "smoke limit" (visable tailpipe black smoke)
2) non visable tailpipe particulates (max set by EU emissions limts)
3) Maximum peak cylinder pressure


What the "bodgers" do is to fool the ecu into thinking the fuel rail pressure is below the target (by sticking a resistive divider into the analogue signal line to the ecu), hence the ecu increases the fuel pumps delivery volume, and rail pressure increases. Now, for a given injection pulse duration, more fuel is delivered from each injection event.

This WILL make more torque but saying it is more "optimum" than the OEM's calibration is a bit silly!

If the OEM used this rich an AFR they wouldnt be able to sell the car at all (fail emissions test) and the increased cylinder pressures might cause durability issues, and they would get a poor reputation (already happened for some) for making "smokey" diesels!!


If you car has a DPF, the tailpipe black smoke issue is likely to be reduced, but i would like to bet that the DPF regeneration thresholds are now so wrong that you may even get a thermal runaway on the next regen event leading to the whole car catching fire...........

Basically, if going about 3% faster is everything to you, go ahead and F**K your car up a treat, for everyone else, i suggest just leaving it as std!! (or at the least get a proper remap!)

(it is also the case than on the latest engines, the closed loop combustion noise detection, that "listens" to the firing event to optimise fuel mass and timing, may just "optimise out" your new extra fuelling leaving you with no extra performance at all!!)

iAlex

Original Poster:

19,390 posts

216 months

Monday 6th December 2010
quotequote all
Apparently it boosts tickover pressure and reduces as turbo kicks in but 'can get a bit mad if set too high, so i just keep it at a comfort level'

anonymous-user

75 months

Monday 6th December 2010
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iAlex said:
Apparently it boosts tickover pressure and reduces as turbo kicks in but 'can get a bit mad if set too high, so i just keep it at a comfort level'
Be sure to get back to us and let us know your "comfort level" when BMW hand you the bill for a new DPF/Turbo/HP pump/Injector set/ entire car....... ;-)