TDi Turbo failure - replace or rebuild
TDi Turbo failure - replace or rebuild
Author
Discussion

lost in espace

Original Poster:

6,444 posts

228 months

Saturday 12th November 2011
quotequote all
My main motor is a crappy old Alhambra TDi which runs lovely on veg oil. Last night 3 hours from home the turbo gave up the ghost. Sounded like a hairdrier, loads of white smoke, and the engine starts to run away on its own oil.

Now recovered back home. I am going to pull the turbo and feed/return pipes and have a gander.

Ebay "sell" refurb kits for the Garrett GT1749V for £30, as opposed to a new unit which will be about £300.

I suppose the refurb kit is worth a try even if it fails I an always pull it and put an exchange unit in place.

Is this sound thinking?

theboss

7,357 posts

240 months

Saturday 12th November 2011
quotequote all
how did you stop it when it ran away?

WeirdNeville

6,033 posts

236 months

Saturday 12th November 2011
quotequote all
If the turbo has gone badly enough that the engine ran away, I'd be replacing it tbh. It's probably done untold damage to itself - and quite possibly the engine too.

Time for the scrapyard?

750turbo

6,164 posts

245 months

Saturday 12th November 2011
quotequote all
Even if there is no other damage to the engine, which is a tad unlikely, you will never be able to fit a rebuild kit without specialist knowledge and equipment.

Good luck though

lost in espace

Original Poster:

6,444 posts

228 months

Saturday 12th November 2011
quotequote all
It only partially ran away, the revs were up and down. The engine is fine, runs at idle just smokes as oil gets past the seals.

I am just stripping the turbo off, but I think that reports of the cars death are premature. The veg oil can get past the piston rings and contaminate the oil, wrecking the turbo but I change the oil every 3k to prevent this.

I will purchase a refurb kit and give it a go I figure that its £30 worth spending and the interweb seems to suggest refub is fairly simple.

lost in espace

Original Poster:

6,444 posts

228 months

Saturday 12th November 2011
quotequote all
750turbo said:
Even if there is no other damage to the engine, which is a tad unlikely, you will never be able to fit a rebuild kit without specialist knowledge and equipment.

Good luck though
Just got a reply from the ebay guy advising me the kit should be fitted by a professional so you are right 750turbo.

There was only a litre of oil in the sump. So either the turbo was on its way out and the reason for the low oil level, or a piston is burning oil and caused a low oil level, is a moot point. Either way my low oil light did not come on.

So I can replace the turbo, and find the engine is shagged (compression test will confirm?) or replace the car.

So the car might be dead after all!

WeirdNeville

6,033 posts

236 months

Saturday 12th November 2011
quotequote all
Hmmm,
I think it was a bit ambitious to assume you can just "fix" a turbo for £30... they're £300-£500 to refurbish for a reason! No shame in looking into it though.

I think your best option may be to source a whole engine and turbo from a crashed/written off car perhaps? Then you can replace your engine if it is beyond economical repair.

busta

4,504 posts

254 months

Saturday 12th November 2011
quotequote all
Definitely give it a go, and report back with how you get on. I'm all for DIY-ing supposedly specialist jobs- it's surprising what you can learn!

maniac0796

1,292 posts

187 months

Saturday 12th November 2011
quotequote all
750turbo said:
Even if there is no other damage to the engine, which is a tad unlikely, you will never be able to fit a rebuild kit without specialist knowledge and equipment.

Good luck though
I'm sorry but most turbos are proper easy to strip down and rebuild, and require nothing more than a spanner set and a vice.

750turbo

6,164 posts

245 months

Saturday 12th November 2011
quotequote all
maniac0796 said:
750turbo said:
Even if there is no other damage to the engine, which is a tad unlikely, you will never be able to fit a rebuild kit without specialist knowledge and equipment.

Good luck though
I'm sorry but most turbos are proper easy to strip down and rebuild, and require nothing more than a spanner set and a vice.
And if you do not balance it 100% will it last any time whatsoever?


Don't

Think

So

renorti

727 posts

217 months

Saturday 12th November 2011
quotequote all
trouble with veg oil,does eventually wreck the engine.

maniac0796

1,292 posts

187 months

Saturday 12th November 2011
quotequote all
If the blades and shaft came out the factory, and didn't get damaged, then how are they going to of gained or lost weight in various patches along the circumfrence? And if you needed a new shaft and blades, then you'd expect them to be balanced in the first place.

Perhaps if your turbo is going to give the 750bhp, then yeah maybe, but for your turbo diesel asthmatic smokers lung of a turbo, it's hardly relavent.

e8_pack

1,384 posts

202 months

Saturday 12th November 2011
quotequote all
you can rebuild the turbo very easily and send the turbo off to balanced for about 50-70 pounds iirc. i found somewhere that does this service some time ago, however, don't expect any warranty!

e8_pack

1,384 posts

202 months

ADEuk

1,911 posts

257 months

Saturday 12th November 2011
quotequote all
Ive seen the head crack on an Alhambra, white smoke, ran on its own oil etc. We thought turbo too.
I didnt do the job, but will ask the tec who did it on monday where the crack was. I think it was by an injector

ADEuk

1,911 posts

257 months

Saturday 12th November 2011
quotequote all
Just spoke to him - is yours a PD engine? If so check sump for presence of diesel, and remove cam cover and check that the cast fuel rail in the cylinder head hasn't cracked. If it has you will probably see a clean area in amongst all the black gunk. Crank engine and watch for diesel spilling out. Can also be caused by worn split or broken injector seals allowing diesel and oil to mix too. HTH

lost in espace

Original Poster:

6,444 posts

228 months

Saturday 12th November 2011
quotequote all
e8_pack said:
Thanks for that link. Inevitably the bolts holding the turbo on are obscured by the driveshaft so I am going to have to drop that in the morning. Luckily we have the Defender which will keep us going for a few weeks so I have a bit of time to sort it.

I suspect an ebay snipe will win me a working/shagged second hand turbo. My tenant who is spanner happy is going to give me a hand tomorrow, I could move the turbo blades the movement was very rough.

If the worst comes to the worst I will have to buy another one, going to cost about £1500ish. I have saved about £3k on veg in 2 years, however engine life seems limited due to ring gumming. This can be resolved with water injection though.

Panda76

2,583 posts

171 months

Saturday 12th November 2011
quotequote all
Try a breakers or even ebay for a second hand turbo.
I had a turbo go on a 300 tdi deafener (my fault) After scrolling through the bay I found a collection only item bid on it and won and it cost me 25 quid.
Had the turbo checked at my local indy and it was fine so had that fitted.

Arthur Jackson

2,111 posts

251 months

Saturday 12th November 2011
quotequote all
My brother in law had a VW from auction that had lunched it's Turbo. Bits and pieces in the back of the car! He bought a refurb-ed unit and put it back together. Had it 3 years since, never missed a beat.

HellDiver

5,708 posts

203 months

Monday 14th November 2011
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renorti said:
trouble with veg oil,does eventually wreck the engine.
What's veg oil got to do with the turbo going? Well? That's right, absolutely nothing.