brake experts, please help! out of ideas...
brake experts, please help! out of ideas...
Author
Discussion

VinceFox

Original Poster:

20,566 posts

202 months

Thursday 24th October 2013
quotequote all
ok, i've got a binding front nearside brake on my e36 m3. ive replaced discs, pads, calipers, flexi hoses, had system bled and it still locks the caliper really tight when i brake on that side. other side is fine.

the car is at the garage this evening but we're out of ideas. i've got to go back and look at it fresh tomorrow morning.

so, please, pretty please... can anybody suggest any other causes? everything has been replaced with brand new OE parts.

Mr2Mike

20,143 posts

285 months

Thursday 24th October 2013
quotequote all
Did you replace the carrier at the same time as the caliper?

300bhp/ton

41,030 posts

220 months

Thursday 24th October 2013
quotequote all
If you've replaced all of that, then what about the actual cylinder? I don't know how it's routed or plumbed in.

I guess logically, is the other brake actually working? Is it that is isn't, so it appears this one locks, but all you are doing is braking harder?

vrooom

3,763 posts

297 months

Thursday 24th October 2013
quotequote all
Have you greased the slider ?

VinceFox

Original Poster:

20,566 posts

202 months

Thursday 24th October 2013
quotequote all
cheers for the replies guys.

sliders are greased and move fine, no issues. the carrier is fitted from the previous caliper which also bound and is now fitted with a brand new caliper and is still binding.

is there a brake proportioning valve on these cars, or could it be a master cylinder symptom possibly? i know very little about hydraulic brake systems so really just clutching at straws now.

Superhoop

4,918 posts

223 months

Thursday 24th October 2013
quotequote all
Has it got ABS?

I would assume it probably has - it could be the valve in the hydraulic unit that operates that caliper sticking.

If it were the master cylinder, then you would expect the opposite side rear brake to also have an issue, as they are a crossed circuit

VinceFox

Original Poster:

20,566 posts

202 months

Thursday 24th October 2013
quotequote all
Superhoop said:
Has it got ABS?

I would assume it probably has - it could be the valve in the hydraulic unit that operates that caliper sticking.

If it were the master cylinder, then you would expect the opposite side rear brake to also have an issue, as they are a crossed circuit
that's worth knowing, cheers.

i'm showing my ignorance but the ABS pump just drives the front two wheels right? so there are split lines leaving the abs pump, one to OS and one to NS?

Superhoop

4,918 posts

223 months

Thursday 24th October 2013
quotequote all
Not exactly - the master cylinder will have two pistons, operating a crossed circuit, so one piston of the cylinder will provide pressure for the LHF and the RHR, the other will provide pressure for the RHF and LHR.

The reason for a crossed circuit is to try and ensure the car can still brake in a relatively straight line should one of the 2 brake circuits fail - cars used to have LH and RH brake circuits, but this meant that a failure of one circuit left the car with brakes on one side of the car only meaning they would pull heavily to one side

If it has ABS, then the crossed circuit will supply pressure ABS hydraulic unit through two pipes, this will then be split by the ABS hydraulic unit to the front and rear brakes - The HU normally modulates the required difference in brake pressure between the front and rear brakes too, although some cars do still use a regulating valve for the rear axle.

ETA: to clarify, the ABS hydraulic unit will control all 4 brakes, and should have 6 lines in total - 2 in, 4 out

VinceFox

Original Poster:

20,566 posts

202 months

Thursday 24th October 2013
quotequote all
Superhoop said:
Not exactly - the master cylinder will have two pistons, operating a crossed circuit, so one piston of the cylinder will provide pressure for the LHF and the RHR, the other will provide pressure for the RHF and LHR.

The reason for a crossed circuit is to try and ensure the car can still brake in a relatively straight line should one of the 2 brake circuits fail - cars used to have LH and RH brake circuits, but this meant that a failure of one circuit left the car with brakes on one side of the car only meaning they would pull heavily to one side

If it has ABS, then the crossed circuit will supply pressure ABS hydraulic unit through two pipes, this will then be split by the ABS hydraulic unit to the front and rear brakes - The HU normally modulates the required difference in brake pressure between the front and rear brakes too, although some cars do still use a regulating valve for the rear axle.
ok, now i'm MORE confused.

so, in laymans terms if this was your car, the hydraulic system is locking just one front wheel, where would you put your money?

Superhoop

4,918 posts

223 months

Thursday 24th October 2013
quotequote all
Well normally, I'd say caliper or brake hose, but you've done that already, so you already know it's not these.

If it was one piston in the master cylinder sticking and holding pressure, I'd expect to see an issue with the opposite rear corner as well as the front as it will be supplying pressure to NSF and OSR so in this case, I'd rule it out

As this is only a problem with the NS front, brake, I'd hazard a guess at the solenoid valve for that brake is sticking in the ABS hydraulic unit and not allowing the pressure to drop sufficiently, causing it to bind. You won't be able to replace the solenoid though, it'll be a non serviceable part, so would need an ABS hydraulic unit

How often do you change the brake fluid in your car, or put another way, when was it last changed? Brake fluid is hygroscopic, meaning it naturally pulls in moisture - moisture is water, water leads to corrosion, corrosion can cause hydraulic solenoid valves to stick.

Try this:

When the brake is sticking on, if you open the bleed nipple on the caliper, does the pressure drop, and the wheel become free?

It would also be worth cracking open the bleed nipple on the OS rear brake with the NS front sticking on - if that frees off the NS front brake, then it would make me think master cylinder





davepoth

29,395 posts

229 months

Thursday 24th October 2013
quotequote all
What are the brake flexis like? It's not entirely unknown for them to start breaking down inside and acting as a one way valve.

Superhoop

4,918 posts

223 months

Thursday 24th October 2013
quotequote all
davepoth said:
What are the brake flexis like? It's not entirely unknown for them to start breaking down inside and acting as a one way valve.
He says in his OP that they've been replaced

steve singh

3,995 posts

203 months

Thursday 24th October 2013
quotequote all
Just take it to kwik-fit and get them to sort it.

VinceFox

Original Poster:

20,566 posts

202 months

Thursday 24th October 2013
quotequote all
Superhoop said:
davepoth said:
What are the brake flexis like? It's not entirely unknown for them to start breaking down inside and acting as a one way valve.
He says in his OP that they've been replaced
yup, uprated goodridge ones. the fault doesnt tie in with when these were done either so i'm reasonalby sure theyre ok.

brake fluid not changed for quite a while but certainly not black. i've had the calipers changed less than a year ago so a partial bleed was done then.

can anyone recommend recon ABS pump companies?

Superhoop

4,918 posts

223 months

Thursday 24th October 2013
quotequote all
Before you put one on, get them to a point where they are binding and see if the pressure drops when you crack open the bleed nipple...

VinceFox

Original Poster:

20,566 posts

202 months

Thursday 24th October 2013
quotequote all
Superhoop said:
Before you put one on, get them to a point where they are binding and see if the pressure drops when you crack open the bleed nipple...
will do.

looking at it tomorrow, will update.

cheers for advice smile

zcacogp

11,239 posts

274 months

Thursday 24th October 2013
quotequote all
Long shot, but how about damage to the brake line to that corner such that it will pass the high-pressure fluid from the master cylinder under braking but won't release the fluid back again very quickly, thus giving the impression that the caliper is jammed? A big dent in the brake line would do this I'd have thought, and would also fairly easily happen.

(I'm guessing here, and could be way out.)


Oli.

VinceFox

Original Poster:

20,566 posts

202 months

Thursday 24th October 2013
quotequote all
zcacogp said:
Long shot, but how about damage to the brake line to that corner such that it will pass the high-pressure fluid from the master cylinder under braking but won't release the fluid back again very quickly, thus giving the impression that the caliper is jammed? A big dent in the brake line would do this I'd have thought, and would also fairly easily happen.

(I'm guessing here, and could be way out.)


Oli.
yeah, that one occurred to me too. when it's in the air i'll do a visual check but from memory it was ok.

Mave

8,217 posts

245 months

Thursday 24th October 2013
quotequote all
Have you actually checked the rears? May be binding but less obvious?

VinceFox

Original Poster:

20,566 posts

202 months

Thursday 24th October 2013
quotequote all
Mave said:
Have you actually checked the rears? May be binding but less obvious?
no, i haven't, i must confess. again it's on the ramps tomorrow so will check then. so the offside rear would be stiff yeah?