Why is my rear disc brake doing this?
Why is my rear disc brake doing this?
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Discussion

Sensibleboy

Original Poster:

1,168 posts

155 months

Tuesday 14th January 2014
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I noticed last week my rear disc had a ring of light orange rust on the friction surface nearest the hub.

It wasn't bad but I stripped it down anyway and ran the pads over some sandpaper to deglaze them. I cleaned and copper greased the contact surfaces between pad and caliper. Caliper sliders are free and easy to move and the piston was wound back into the caliper to check it wasn't seized.

I always spray some silver paint on the edges of the disc as it looks nicer than corrosion. Very light overspray went on the friction surface which highlights where the pad is touching - which resulted in that in the picture below.

So why is the pad no longer touching the whole surface? The pads and discs are a couple of years old and show no wear at all.


Meldonte

264 posts

201 months

Tuesday 14th January 2014
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How many miles have you done since reassembly?

You'll have inadvertently sanded an imperceptibly small chamfer onto the inner and outer radial edges of the pad when you deglazed them which is now causing them to stand off the disc by a few thou. As the pad wears to match the profile of the disc you'll see the contact ring increase in diameter. I wouldn't expect this to take more than 50 miles or so of normal driving.

I've seen this before, don't worry about it.

Garvin

5,632 posts

207 months

Tuesday 14th January 2014
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Did you put the pads back in the same side of the caliper that they came out of?

stevesingo

5,044 posts

252 months

Tuesday 14th January 2014
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Simple. Drive it harder and the pads will keep the discs clean.

Sensibleboy

Original Poster:

1,168 posts

155 months

Wednesday 15th January 2014
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It's done about 100 miles since is was put back together. It only used on the motorway though so the brakes don't get used much at all. Pads were put back on the correct side too.

So maybe the sandpaper (even on a flat piece of timber) has actually made them worse...oh well, hopefully time (and distance) will fix it.

jimbobsimmonds

1,824 posts

195 months

Wednesday 15th January 2014
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Had this when I put the rear left disc onto the right hand side by accident. 180 miles of Castle Combe cured it...

richwig83

15,790 posts

168 months

Wednesday 15th January 2014
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Take the car out and do some hard braking. Should do the job.

SturdyHSV

10,443 posts

197 months

Wednesday 15th January 2014
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Sensibleboy said:
It's done about 100 miles since is was put back together. It only used on the motorway though so the brakes don't get used much at all. Pads were put back on the correct side too.

So maybe the sandpaper (even on a flat piece of timber) has actually made them worse...oh well, hopefully time (and distance) will fix it.
Do you have a RWD car? If so, do lots of burnouts, that'll sort it (may need new tyres though...) hehe

mike-r

1,539 posts

221 months

Wednesday 15th January 2014
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I had this last year with new pads and discs but it soon went away.

Accelebrate

5,683 posts

245 months

Wednesday 15th January 2014
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I had this on the rear disks on my car, turns out I'd missed the instruction to lightly grease the pad carriers when I swapped the pads 6 months earlier.