Spark plug mystery
Author
Discussion

mybrainhurts

Original Poster:

90,809 posts

284 months

Saturday 5th April 2014
quotequote all
Recently bought a Nissan X Trail 2.5 petrol with 105,000 miles. Had a lot of electrical problems that the used car dealer has worked through.

All seemed to be sorted and the car ran for a hundred miles around town with no problems.

As a final test, I ran it up to the red line and immediately suffered a misfire in cylinder 1. The dealer investigated and replaced a coil pack that improved, but didn't cure, the problem.

Further investigation revealed number 1 spark plug with the gap closed right up.

With more years of motoring than I care to remember under my belt, I've never come across this before.

Anybody have thoughts on how this could have happened?

Immediately after the misfire started, the engine was reluctant to turn over, as though the battery was flat, but it's a new battery and it turned over normally the next day.

Any ideas?

moreflaps

746 posts

184 months

Sunday 6th April 2014
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Dropping the plug may close the gap...

HTH

Pesty

42,655 posts

285 months

Sunday 6th April 2014
quotequote all
Ham fisted fitting banged it on the way in didn't check,

Couldn't get it in the hole

ShaunTheSheep

951 posts

184 months

Sunday 6th April 2014
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Running to the red line dislodged some carbon from the valve / valve seat and that got compressed into the electrode by the piston?

I doubt it but what else could physically interfere then disappear leaving a normal start next day?

Interesting one!

EDIT: t'internet says it was detonation. Was appropriate circumstances for that to be true

Edited by ShaunTheSheep on Sunday 6th April 00:19

mybrainhurts

Original Poster:

90,809 posts

284 months

Sunday 6th April 2014
quotequote all
Pesty said:
Ham fisted fitting banged it on the way in didn't check,

Couldn't get it in the hole
No, it was running ok until I raised the revs, then the misfire started. It was traced to the plug gap, which suggests the gap closed while the plug was in the engine.

So, WTjollyF happened?

Pesty

42,655 posts

285 months

Sunday 6th April 2014
quotequote all
mybrainhurts said:
No, it was running ok until I raised the revs, then the misfire started. It was traced to the plug gap, which suggests the gap closed while the plug was in the engine.

So, WTjollyF happened?
Hmmmm fk knows

Silly question. Is it the right plug? Same as the others?

Take it out and stick a magnet in there might be something floating about In The cylinder. It might look like Swiss cheese in there smile

Pesty

42,655 posts

285 months

Sunday 6th April 2014
quotequote all
ShaunTheSheep said:
Interesting one!

EDIT: t'internet says it was detonation. Was appropriate circumstances for that to be true

Edited by ShaunTheSheep on Sunday 6th April 00:19
Interesting never heard of that causing a plug to close. Not sure why it would but I'll belive anything smile

mybrainhurts

Original Poster:

90,809 posts

284 months

Sunday 6th April 2014
quotequote all
pmjg66 said:
s the car still misfiring with a new correctly gaped plug when reved hard or driven normally ?
It's still with the garage, but they assure me the misfire has gone, after re-gapping the same plug.

shambollic

70 posts

165 months

Sunday 6th April 2014
quotequote all
The crankshaft is cracked at the first web, allowing it to flex enough that the piston has hit the spark plug at high revs.

Silent1

19,762 posts

264 months

Sunday 6th April 2014
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mybrainhurts said:
pmjg66 said:
s the car still misfiring with a new correctly gaped plug when reved hard or driven normally ?
It's still with the garage, but they assure me the misfire has gone, after re-gapping the same plug.
i wonder if the sparkplug was missing it's washer?
That happened to me recently and nearly fked the car, it shat itself at about 120 mph when it couldn't reject the heat any more so it started detonating so badly i thought i'd dropped a valve.
I was incredibly pissed off when i found out it was missing the washer from the spark plug.

mybrainhurts

Original Poster:

90,809 posts

284 months

Sunday 6th April 2014
quotequote all
shambollic said:
The crankshaft is cracked at the first web, allowing it to flex enough that the piston has hit the spark plug at high revs.
I hate you...smile

Steve H

7,524 posts

224 months

Monday 7th April 2014
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moreflaps said:
Dropping the plug may close the gap...

HTH
Probably this.

The original fault was the coil pack that they replaced but they checked the plug at the same time, knocking the electrode and closing the gap in the process. Cured one fault and caused another.

mybrainhurts

Original Poster:

90,809 posts

284 months

Monday 7th April 2014
quotequote all
Hmmmm....

aw51 121565

4,773 posts

262 months

Monday 7th April 2014
quotequote all
shambollic said:
The crankshaft is cracked at the first web, allowing it to flex enough that the piston has hit the spark plug at high revs.
Or there is play in the the little end bearing (or the big end bearing or even both bearings) of No.1 con rod, and having the revs so high meant that the tolerances stacked up enough (by pushing the oil film at least partially out of the way due to the massive change in piston inertia at the top of the stroke) for the cylinder to get high enough in the bore to tap the spark plug electrode.

Or even No.1 piston is breaking up (tied in to detonation as mentioned upthread) and its head came away a little and tapped the plug electrode (and caused the engine to be difficult to turn over later on/next day, as reported scratchchin ).

Very much worse case scenarios ( hehe ) but it's a head-off job to check wink . I'd suggest keeping away from the red line as long as it otherwise runs OK smile .

Pesty

42,655 posts

285 months

Monday 7th April 2014
quotequote all
There is a ball bearing floating around the cylinder. The piston now looks like a miniature moon every now and again the bearing hits the plug closing the gap

http://www.ebay.co.uk/itm/ENGINE-NISSAN-X-TRAIL-QR...

eldar

25,262 posts

225 months

Monday 7th April 2014
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aw51 121565 said:
Or there is play in the the little end bearing (or the big end bearing or even both bearings) of No.1 con rod, and having the revs so high meant that the tolerances stacked up enough (by pushing the oil film at least partially out of the way due to the massive change in piston inertia at the top of the stroke) for the cylinder to get high enough in the bore to tap the spark plug electrode.

Or even No.1 piston is breaking up (tied in to detonation as mentioned upthread) and its head came away a little and tapped the plug electrode (and caused the engine to be difficult to turn over later on/next day, as reported scratchchin ).

Very much worse case scenarios ( hehe ) but it's a head-off job to check wink . I'd suggest keeping away from the red line as long as it otherwise runs OK smile .
Unlikely I think. Would need to be on the exhaust TDC, and the valves would get in the way....

mybrainhurts

Original Poster:

90,809 posts

284 months

Tuesday 8th April 2014
quotequote all
Pesty said:
A rebuilt engine from Dubai, carriage £230...

What could possibly go wrong...? hehe

s p a c e m a n

12,051 posts

177 months

Tuesday 8th April 2014
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They don't know what caused the misfire and they can't get it to replicate the fault so have come up with some bks about the plug to make it sound like they've done something.

As an aside, re gaping a plug is stupid. You're taking the smallest component in the most dangerous place in your engine and bending it. This isn't the 1960s any more, swap the plug ffs.

gforceg

3,525 posts

208 months

Tuesday 8th April 2014
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aw51 121565 said:
...upthread...
Oh. I like that. I'll make a note of it and use it myself.

Pesty

42,655 posts

285 months

Tuesday 8th April 2014
quotequote all
mybrainhurts said:
A rebuilt engine from Dubai, carriage £230...

What could possibly go wrong...? hehe
I'm sure it will be fine smile