3D printing Toyota bodykit part
3D printing Toyota bodykit part
Author
Discussion

EXKAY120

Original Poster:

540 posts

146 months

Sunday 11th July 2021
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Hiya guys

I bought my grandson his first car, a little Toyota iq, it has a bodykit on it which looks quite good, anyway, a small piece is missing on the rear wheel arch, i've tried calling and e mailing the company, Iberdesign, (who are in Portugal) but had no luck with them answering me, so i'm after this small piece. which is on the left of the rear wheel arch in photo

Someone said to me, "how about trying to get it 3d printed" the thing is i dont know where to start, anyone on here got any ideas ??

anonymous-user

83 months

Sunday 11th July 2021
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Can you take a pic of the other side?

anonymous-user

83 months

Sunday 11th July 2021
quotequote all
3d printing might not be a bad idea if you can get the piece off the other side to scan it

EXKAY120

Original Poster:

540 posts

146 months

Sunday 11th July 2021
quotequote all
Yes, thats what i thought, the piece on the on the other side is "handed" though, but i'm sure there's a way it can be copied ??

anonymous-user

83 months

Sunday 11th July 2021
quotequote all
Is it this kit ?

https://www.imexdesigns.co.uk/toyota_iq_wide_body_...

This uk company be able to help ?

EXKAY120

Original Poster:

540 posts

146 months

Sunday 11th July 2021
quotequote all
Yes, thats the kit, i've spoken to the company and they also cant seem to get a response from the makers out in Portugal.

There is one other UK supplier, and they will only sell me the WHOLE kit !! which is almost a thousand quid, when i only want the one small piece.

walamai

459 posts

236 months

Sunday 11th July 2021
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Is your photo the "good" side? I've spent 5 minutes doing one of those 'spot the difference' games and I can't tell your photo from the complete bodykit!



Is it the piece that's black in this picture?

3D printing feels like it could be an option. There are plenty of online places that will print the part for you in whatever material you choose. It's just like ordering prints from digital photos. (https://www.sculpteo.com/en/ for example.) At a guesstimate, I'd say it'd probably cost you somewhere between £30-£100 to get that bit printed.

The trick will be getting the design modelled so that you have a 3D model file to send to the printers.

It looks like a fairly simple shape so shouldn't be too tricky. There are two approaches:

1. Scanning - there are tools (like a digital camera) which can 3D scan the object. And of course there are companies that can do this for you. From a quick google, somebody like this for example https://www.surfacescan.co.uk/3d-scanning-services... This doesn't produce a 'perfect' model, although somebody doing the scanning can probably clean it up for you to produce something suitable to print.

2. 3D design/model- Use modelling software to create the design. Products like Fusion 360 (which is free) or SolidWorks. This would be done by taking measurements and drawing the design in 3D. This produces a 'perfect' model, but is only as accurate as the measurements you take! This is something you could do as a hobbyist pretty much for free. (once you have the skills!)

In your position, I'd probably call around a few places that offer 3D scanning services and see if they can help.



walamai

459 posts

236 months

Sunday 11th July 2021
quotequote all
10126 Torino said:
Google 3D printing .
This is an excellent suggestion. Pistonheads could close down the forums and just replace it with a banner that says "Try googling it".

ARHarh

4,892 posts

136 months

Sunday 11th July 2021
quotequote all
If both sides are the same but handed, it will be easy to scan, and flip in CAD to make an opposite of the scan, if you know what I mean. Scanning and printing will probably cost a few quid though. Plenty of outfits offering this sort of service these days. It will also need finishing and painting. As a one off its going to be costly.

bucksmanuk

2,426 posts

199 months

Sunday 11th July 2021
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walamai said:
good stuff
This is your answer, but brace yourself for the quote on the 3-D scanning.
I wanted a quote for a piece of 3 series tailgate trim scanned in. An hours work – tops - £420! I know it doesn’t take that long - I’ve done it at a previous place of work. I asked the chap if he had made a mistake. No, that’s what it was- the scanner he was using is only £2k!
I immediately thought “business opportunity…!”

16v stretch

990 posts

186 months

Sunday 11th July 2021
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You can 3d scan on an iPhone with certain apps. However, a small model may need quite a bit of tidying up

There's a few different types of 3d printing as well. So not only would you have to have to figure out what production type is best, you would also need to think about what material would suit.

Depending on the complexity, you might be better off buying some high density foam and carving a duplicate then doing a mould/fibreglass copy, or seeing if anyone else has that kit and is feeling generous.

Psycho Warren

3,087 posts

142 months

Sunday 11th July 2021
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you need a mate who can do both CAD work and 3d printing.

unless someone has a home low budget scanner, scanning would be too expensive.


Scrump

23,933 posts

187 months

EXKAY120

Original Poster:

540 posts

146 months

Monday 12th July 2021
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Messaged him but no answer :-(

InitialDave

15,085 posts

148 months

Monday 12th July 2021
quotequote all
Is the piece missing entirely, or just damaged?

The process I would take is to photograph and measure the good one on the other side, and make a 3D model of it in CAD.

Then make a test print to compare to the existing part and tweak/refine it as necessary.

Once happy it's correct, I'd then mirror it, and print one for the other side.

I'd use sanding and some filler to get a smooth finish, then either paint it and fit, or use it to take a mould to make one from some fibreglass.

One useful thing is, because it's impossible to see both sides of the car at once, no one will ever know if you don't get it quite a perfect match!

Scrump

23,933 posts

187 months

Monday 12th July 2021
quotequote all
EXKAY120 said:
Messaged him but no answer :-(
His website is linked from his profile.

julian64

14,325 posts

283 months

Monday 12th July 2021
quotequote all
most home budget 3d printers can manage items up to about 300mm long/wide/high. Would that be big enough for this?

Any more than this and you would have to print in pieces. Also the bit in the picture is probably not the difficult bit. It will be the reverse side and how it connects to the car.

EyeHeartSpellin

716 posts

112 months

Monday 12th July 2021
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I don't personally like the style but I wish my grandad had done something similar for me! Top job.

Krikkit

27,938 posts

210 months

Monday 12th July 2021
quotequote all
InitialDave said:
Is the piece missing entirely, or just damaged?

The process I would take is to photograph and measure the good one on the other side, and make a 3D model of it in CAD.

Then make a test print to compare to the existing part and tweak/refine it as necessary.

Once happy it's correct, I'd then mirror it, and print one for the other side.

I'd use sanding and some filler to get a smooth finish, then either paint it and fit, or use it to take a mould to make one from some fibreglass.

One useful thing is, because it's impossible to see both sides of the car at once, no one will ever know if you don't get it quite a perfect match!
This is the way smile

Tricky bit is finding someone prepared to take enough care to print it properly so it's a good fit and close to the original shape. It's a much more involved thing than simply converting a CAD model and clicking "print".

EXKAY120

Original Poster:

540 posts

146 months

Monday 12th July 2021
quotequote all
InitialDave said:
Is the piece missing entirely, or just damaged?

The process I would take is to photograph and measure the good one on the other side, and make a 3D model of it in CAD.

Then make a test print to compare to the existing part and tweak/refine it as necessary.

Once happy it's correct, I'd then mirror it, and print one for the other side.

I'd use sanding and some filler to get a smooth finish, then either paint it and fit, or use it to take a mould to make one from some fibreglass.

One useful thing is, because it's impossible to see both sides of the car at once, no one will ever know if you don't get it quite a perfect match!
Its missing, it fell off the other day as i was driving, didn't notice until i got home.
Yes, your right it wouldn't notice as you cant see both sides at the same time.
Just need to find someone whos willing to do the job for me... i'm useless at that kind of stuff :-(