RE: Tuner offers 400hp upgrade for Zafira VXR
RE: Tuner offers 400hp upgrade for Zafira VXR
Tuesday 19th September 2023

Tuner offers 400hp upgrade for Zafira VXR

Vauxhall's VXR'd seven-seater was always a wild child with 240hp - what must it be like with 400?


Funny old world, the aftermarket. Just when it seems like a car probably isn’t a priority for tuning any more - too old, too rare, too weird perhaps - so it begins that slow ascent to somewhere near cult classic status. And people want to modify it all over again. This appears to be the case for the original Astra VXR and Zafira VXR; it’s been ages since they’ve been one-tyre-firing up high streets, so much so that’s it’s probably the originals that are now highly prized. But for those after a slice of old-school turbo tomfoolery, German company TurboZentrum has something on offer: 400hp.

That’s right, an overhaul of the 2.0-litre engine’s turbocharger has yielded 160hp more than stock. This promises absolute carnage, given how those front axles dealt with less than 250hp. But presumably those sufficiently invested to create a 400hp Astra or Zafira will spend some money elsewhere, too. TurboZentrum’s work begins with a new OE-spec BorgWarner blower, with the significant gains coming from a bigger compression wheel that is milled to the optimum size for airflow and therefore power output. The housing for the compressor is also redone to accommodate, and bearings upgraded. Of course, more top end punch is promised, but also a reduced load on the ‘charger because the new compressor means it ‘already delivers the stock air mass at a significantly lower turbo speed’. So tuning has focused on durability.

Doesn’t sound like much, does it? Really beefing up the turbo is the groundwork, the foundations for 400hp rather than the shortcut. TurboZentrum suggests a new downpipe, intercooler, air intake and exhaust to properly take advantage of what the Stage 2 turbo can do. The ECU will need a refresh to best manage the hardware.

A big job, then, but there are surely no easy ways to 400hp from a fairly old 2.0-litre turbo. And it’s hard not to be just a little bit intrigued by what a Zafira VXR could be like the same sort of power as an Audi RS3. Hilarious, presumably, at least for a little while. On its own, the new turbo costs €1,844.50, or just under £1,600. Those already with a VXR can send their turbo off to be reconditioned for a little less, but clearly this is a proper investment. As for the inevitable question… yes, there is a Zafira VXR on PH, yes it’s Arden Blue and, yes, it looks the perfect 400hp donor car. There’s even a recently replaced clutch and flywheel to (maybe) cope with it all…


Author
Discussion

Augustus Windsock

Original Poster:

3,797 posts

185 months

Tuesday 19th September 2023
quotequote all
I’ve only seen one recently (Arden Blue, natch..) driven by a 50-odd year old that pilots it like the knobhead he was when he used to subscribe to MaxPower.

Who on earth would spend all that dosh on something with the value of 3-bob and a conker?
I picture bent conrods or a piston or two escaping through the sidewalks of the engine block.
Plus, as mentioned, they were unruly as standard, this thing will go down the road like a crab on crack…

kambites

71,543 posts

251 months

Tuesday 19th September 2023
quotequote all
Definitely feels like a case of "just because you can, doesn't mean you should".

RB Will

10,863 posts

270 months

Tuesday 19th September 2023
quotequote all
Nothing new is it?
VXRs been knocking out that sort of power for a long time. I’ve known a pair of 500+ bhp and one 800+ bhp Astra of the same vintage.

Robertb

3,868 posts

268 months

Tuesday 19th September 2023
quotequote all
"Overtired..."

MikeM6

6,060 posts

132 months

Tuesday 19th September 2023
quotequote all
As much as I don't want one..... I do kind of admire the idea of a 400hp Zafira. They get a bad rep, but I prefer MPVs and vans to crossovers and SUVs, they just seem more honest and functional somehow.

sam.rog

1,598 posts

108 months

Tuesday 19th September 2023
quotequote all
2005 is calling. They want their article back.

Darnoc95

516 posts

60 months

Tuesday 19th September 2023
quotequote all
Unless your always running really really late on the school run then Nah!

DrEMa

1,536 posts

122 months

Tuesday 19th September 2023
quotequote all
Robertb said:
"Overtired..."
Somebody hasn't been to the toilet...

J4CKO

46,883 posts

230 months

Tuesday 19th September 2023
quotequote all
sam.rog said:
2005 is calling. They want their article back.
Yeah, Howmanyleft says 451 of these are left on the roads, more than I expected but still a small market, upgrades for that engine have been around for years anyway ? Seems strange to bring it out now, bit like releasing a video game on the original Xbox or a PS3 now.

Still, do it into a bog spec looking one in a champagne colour with a Christian Fish symbol on the back, National Trust stickers etc, make a good sleeper.

Water Fairy

6,612 posts

185 months

Tuesday 19th September 2023
quotequote all
Internals?

Not the drivers' btw

WolvesWill

155 posts

179 months

Tuesday 19th September 2023
quotequote all
Many years too late for this to be a front page article I'd have thought, slow news day?

Do these share the same (F32?) gearbox of the Astra VXR or the same era? That ends of being the weak point well before the engine, if so....

anonymous-user

84 months

Tuesday 19th September 2023
quotequote all
Reminds me of the Corsas you used see with Saab Aero engines fitted. Or Novas with red top turbos. Not enough of this sort silliness today imho.

C5_Steve

8,962 posts

133 months

Tuesday 19th September 2023
quotequote all
Water Fairy said:
Internals?

Not the drivers' btw
Probably not but the article's a bit misleading isn't it? Upgrading the turbo to handle 400hp may only cost £1600 but the long list of everything else needed mentioned casually in one sentence is a fair chunk of change and work!

That said I bet it'd be hilarious. Right up until you ended up in a ditch.

WCZ

11,523 posts

224 months

Tuesday 19th September 2023
quotequote all
what a strange article!
the tuner must be mad if they've paid for this to be featured!

cerb4.5lee

44,806 posts

210 months

Tuesday 19th September 2023
quotequote all
Talk about missing the boat!

I did quite like these back in the day though to be fair.

MikeM6

6,060 posts

132 months

Tuesday 19th September 2023
quotequote all
WolvesWill said:
Many years too late for this to be a front page article I'd have thought, slow news day?

Do these share the same (F32?) gearbox of the Astra VXR or the same era? That ends of being the weak point well before the engine, if so....
It was the M32 gearbox I think, same as in our Alfa MiTo. It needed bearings replaced and overfilling with oil to cope with standard power.

anonymous-user

84 months

Tuesday 19th September 2023
quotequote all
WOW a fast brick.....what in the gods are people thinking ....good lord what a load of trash...

Demelitia

689 posts

86 months

Tuesday 19th September 2023
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Darrens everywhere will now be able to shout at their kids, and other road users whilst doing much higher speeds.

Rejoice!

fantheman80

2,645 posts

79 months

Tuesday 19th September 2023
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I am puzzled as to why they have chosen the Zafira to showcase and not the Astra. Same engine....more of a potential market...

stavr0ss

269 posts

158 months

Tuesday 19th September 2023
quotequote all
Quick, time to order a wave track lsd, egr delete and stage 2 chip tune for my diesel s-max.. oh wait nah