Discussion
I'd go to M8. By only going to M9 you won't have cleared the M10 thread completely (8.1mm core dia.) . M10 thread is 1.5 pitch and M9 is 1.25 pitch so you'll end up with a very nasty looking stud! Going down to M8 should do the trick. Theres not really any imperial sizes you can go to that will be any better.
Or, as mentioned, can you not get new studs!?
Or, as mentioned, can you not get new studs!?
Edited by NightDriver on Saturday 1st August 18:20
How many races do you have left this season? If it's more than a couple, then I'd bite the bullet and chop it out and weld in a new boss and stud. It might be worth changing them from weld in studs to a threaded boss and then you can change the studs at will.
For now though, I'd go down to M8, as that should give you the best chance of getting a full thread.
For now though, I'd go down to M8, as that should give you the best chance of getting a full thread.
To avoid replacing the studs out I would, personally, look at doing the following.
Chop the studs off so that the only bit left on the chassis is the constant diameter piece. Drill and tap an M10 thread into this piece of bar. Then, with the bit that of stud you've cut off, cut the threaded bit off from the tapered bit. Machine a 10.5mm hole up the inside of the tapered bit. Then you can use an M10 bolt to replace the bit of knackered studding. By using the bolt you will need to alter the tightening torque accordingly (will need to be done to a higher torque).
However, I reckon it wouldn't be much more work to just get some new studs made up and get them welded in.
Chop the studs off so that the only bit left on the chassis is the constant diameter piece. Drill and tap an M10 thread into this piece of bar. Then, with the bit that of stud you've cut off, cut the threaded bit off from the tapered bit. Machine a 10.5mm hole up the inside of the tapered bit. Then you can use an M10 bolt to replace the bit of knackered studding. By using the bolt you will need to alter the tightening torque accordingly (will need to be done to a higher torque).
However, I reckon it wouldn't be much more work to just get some new studs made up and get them welded in.
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