Brake judder after a week of no use....
Brake judder after a week of no use....
Author
Discussion

pstruck

Original Poster:

3,525 posts

270 months

Wednesday 5th January 2011
quotequote all
I've put this in GG rather than a marque specific forum, as I've heard of another motorist, with a different car who has the same symptoms.

Following battling through the snow and ice in the lead up to christmas my car was then left on the driveway for 7 days, unused. On my first drive after this short period I noticed the brakes with juddering quite severely.

The effect after a few drives is less pronounced, but definately still there. I would discribe the feeling as if the discs are warped, or uneven friction - noticed that they had got very rusty, but that seems to have cleared almost completely (on the visible parts anyway). I can feel the judder through the steering wheel, especially if I loosen my grip, when the steering wheel rim visibly shakes.

Any ideas what has happened here and why?

Big Rod

6,257 posts

237 months

Wednesday 5th January 2011
quotequote all
Rusty brake disks.

It'll wear off.

pstruck

Original Poster:

3,525 posts

270 months

Wednesday 5th January 2011
quotequote all
I hope so. I have been using the brakes quite heavily in the last two days in an attemp to polish them up a bit. No joy yet, but will see how it develops over the next few days.

nottyash

4,671 posts

216 months

Wednesday 5th January 2011
quotequote all
Surface rust after a car is stood is normal, normally resulting in that grinding sound which should wear off after gentle use. Even drive along and gently apply handbrake to clean up the rears.
Sounds like you have used the car a fair bit though and they do sound warped with them juddering.

jonnynine11

117 posts

184 months

Wednesday 5th January 2011
quotequote all
Definetley corrosion under wear the pads been sat on the disc if you've got open spoked alloys normally makes it worse. Should clean up after some use but if not will need new discs. Merc's were quite bad for this if they were washed on the forcourt and left for a couple of weeks would allways end up like this.

Larry Dickman

3,762 posts

239 months

Wednesday 5th January 2011
quotequote all
They do rust but what you have is hard lumps where the brake pads have been touching the disc while it's not been used. Easy fix if it doesn't clear itself after a couple of days, jack it up, take wheel off, get some coarse abrasive paper (not sand paper). Look at the disc & you'll either see or feel the hard lumps, normally the same outline/shape as the pad, rub them off with the abrasive paper.

RacerMDR

5,582 posts

231 months

Wednesday 5th January 2011
quotequote all
i have exactly this problem on my BMW. I only left it for 2 days but it had severly been salted.

I'm hoping it is the pads being damaged from the rust on the discs - and eventually it'll settle down

if not it is going to be an expensive service

edo

16,699 posts

286 months

Wednesday 5th January 2011
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Italian tune up. It will be fine!

pstruck

Original Poster:

3,525 posts

270 months

Wednesday 5th January 2011
quotequote all
RacerMDR said:
i have exactly this problem on my BMW. I only left it for 2 days but it had severly been salted.

I'm hoping it is the pads being damaged from the rust on the discs - and eventually it'll settle down

if not it is going to be an expensive service
Mine's a BM too, so am really hoping it isn't the common wishbone bushes. Cannot believe it is though, as it started suddenly and after a period of no use, rather than developing over time. Also I don't get any knocking or lateral movement when on rough surfaces or over speed bumps, etc.

TOPHOOKER

4 posts

181 months

Thursday 6th January 2011
quotequote all
Your discs have Pad imprint which is an area where the salt has eaten into the disc causing a rough patch. In some cases this area will wear off with no problems. In your case it sounds like the pad imprint area has changed the surface hardness and is now wearing at a different rate to the rest of the disc, causing DTV (disc thickness variation) this will cause major judder when braking. The best way to sort this is to find a garage with a PROCUT ON-CAR BRAKE LATHE. This machine will minimum skim your discs whilst still on the vehicle removing the pad imprint area and eliminating DTV. Cost should be about £40 - £50. It is advisable to replace the pads, but if pads are reasonably new you can remove them and clean up by rubbing them on emery paper on a flat surface. A quick search on the internet will soon find a garage near you with this equipment.

GreigM

6,740 posts

270 months

Thursday 6th January 2011
quotequote all
TOPHOOKER said:
Your discs have Pad imprint which is an area where the salt has eaten into the disc causing a rough patch. In some cases this area will wear off with no problems. In your case it sounds like the pad imprint area has changed the surface hardness and is now wearing at a different rate to the rest of the disc, causing DTV (disc thickness variation) this will cause major judder when braking. The best way to sort this is to find a garage with a PROCUT ON-CAR BRAKE LATHE. This machine will minimum skim your discs whilst still on the vehicle removing the pad imprint area and eliminating DTV. Cost should be about £40 - £50. It is advisable to replace the pads, but if pads are reasonably new you can remove them and clean up by rubbing them on emery paper on a flat surface. A quick search on the internet will soon find a garage near you with this equipment.
Sorry to be skeptical but "changed the surface hardness" - now I'm no metallurgist but I believe this to be nonsense.

Contrary to most opinions here I believe the problem isn't rusting - its more likely to be some of the pad material has effectively broken off the surface of the pad and welded itself to the face of the disc - this can actually prevent corrosion in the spot where the pad has been sitting (as its not as exposed to the elements as the rest of the disc surface), but can leave a "high spot" on the disc which is a combination of pad material still stuck to the disc and/or a spot which didn't corrode as much as the rest of the disc.

In either case if there is an effective height difference at one point in the disc then it will need to be levelled - you could try sandpaper, but could create as many problems as you solve, most likely an extended period of driving and hard braking will sort the issue and if not then as above getting the discs skimmed is a cheaper option than new discs (assuming there is a safe enough amount of disc material remaining - check manufacturer specs and ask the skimmer how much they will remove). There are other brands and methods of skimming available than the one obviously being advertised above.

Clark

248 posts

217 months

Thursday 6th January 2011
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Same problem for me on my e46 3 series.

off_again

13,917 posts

255 months

Thursday 6th January 2011
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I thought that I had this on the Lexus - before the bad winter by the way - and carried on regardless. Turns out that I had screwed the disks, the pads were badly worn and the calipers were cream crackered too! Covered under warranty and the difference now is like light and day - but if you have an issue, might be worth getting it checked anyway, I managed to ignore things and screw them up!

Electric Beaver

724 posts

213 months

Thursday 6th January 2011
quotequote all
GreigM said:
TOPHOOKER said:
Your discs have Pad imprint which is an area where the salt has eaten into the disc causing a rough patch. In some cases this area will wear off with no problems. In your case it sounds like the pad imprint area has changed the surface hardness and is now wearing at a different rate to the rest of the disc, causing DTV (disc thickness variation) this will cause major judder when braking. The best way to sort this is to find a garage with a PROCUT ON-CAR BRAKE LATHE. This machine will minimum skim your discs whilst still on the vehicle removing the pad imprint area and eliminating DTV. Cost should be about £40 - £50. It is advisable to replace the pads, but if pads are reasonably new you can remove them and clean up by rubbing them on emery paper on a flat surface. A quick search on the internet will soon find a garage near you with this equipment.
Sorry to be skeptical but "changed the surface hardness" - now I'm no metallurgist but I believe this to be nonsense.
He is right, read here - http://www.stoptech.com/tech_info/wp_warped_braked...

It will also explain why there is no such thing as a "warped" brake disc.

davidjpowell

18,561 posts

205 months

Thursday 6th January 2011
quotequote all
jonnynine11 said:
Definetley corrosion under wear the pads been sat on the disc if you've got open spoked alloys normally makes it worse. Should clean up after some use but if not will need new discs. Merc's were quite bad for this if they were washed on the forcourt and left for a couple of weeks would allways end up like this.
Sill are I fear rolleyes

Larry Dickman

3,762 posts

239 months

Thursday 6th January 2011
quotequote all
Electric Beaver said:
GreigM said:
TOPHOOKER said:
Your discs have Pad imprint which is an area where the salt has eaten into the disc causing a rough patch. In some cases this area will wear off with no problems. In your case it sounds like the pad imprint area has changed the surface hardness and is now wearing at a different rate to the rest of the disc, causing DTV (disc thickness variation) this will cause major judder when braking. The best way to sort this is to find a garage with a PROCUT ON-CAR BRAKE LATHE. This machine will minimum skim your discs whilst still on the vehicle removing the pad imprint area and eliminating DTV. Cost should be about £40 - £50. It is advisable to replace the pads, but if pads are reasonably new you can remove them and clean up by rubbing them on emery paper on a flat surface. A quick search on the internet will soon find a garage near you with this equipment.
Sorry to be skeptical but "changed the surface hardness" - now I'm no metallurgist but I believe this to be nonsense.
He is right, read here - http://www.stoptech.com/tech_info/wp_warped_braked...

It will also explain why there is no such thing as a "warped" brake disc.
Yes he is right but that doesn't mean that this is the problem with the op's car. The op's car is suffering all the symptoms of what I described above, the same thing I have come across on a few occasions when vehicles have been left standing in either winter or summer. I have personally never come across salt eating into discs, but I know it can happen.

I'm no expert & I don't know what causes the lumps under the pads sometimes after a vehicle hasn't been moved in a while, but if I were to hazard a guess I'd say rust between the pad & disc causes a little bit of pad, normally around the edges, to stick to the disc. These are easily removed with course abrasive paper which I have personally done in the past.

There's always the possibility that I could be wrong & salt has eaten into the disc, but a couple of pound for a bit of emery paper & having a look first before getting your disc skimmed/new discs would seem the easy option to me.

TOPHOOKER

4 posts

181 months

Thursday 6th January 2011
quotequote all
I will explain the surface hardness factor. When you have pad imprint the moisture trapped against the disc by the pad forms a small pocket of corrosion which has eaten into the disc surface. viewed with a magnifying glass this will appear as lots of little black dots. The CORROSION is harder than the material than the disc is made of which is why you get a different wear rate.

RacerMDR

5,582 posts

231 months

Thursday 6th January 2011
quotequote all
so how bad is it to just do nothing - and hope the wearing of the discs and pads sorts itself out?

I'm sure if i take it to BMW - they will want me to replace all the discs and pads......

Blue Meanie

73,668 posts

276 months

Thursday 6th January 2011
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I get the rusty brake disc thing after spending a month at sea. It'll go after a few hours.

road_rager

1,091 posts

220 months

Thursday 6th January 2011
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My e46 had the same problem, after fitting new bmw discs several times for the problem to re-occur, I eventually solved the problem by fitting drilled & groved discs myself, and not had a problem since.