Diesel tuning
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RizzoTheRat

Original Poster:

28,549 posts

218 months

Tuesday 26th April 2011
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I know this forum doesn't have the best history with diesel tuning threads rolleyes but...

If I'd wanted more power I'd have gone for a petrol, but there's companies out there claming they can increase fuel economy with a small gain in power and torque thrown in too. Has anyone had this done, specifically on a VAG 2.0 CR engine (Octavia VRS in my case) and does it really give much of an improvement?

andyp74199

141 posts

217 months

Tuesday 26th April 2011
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I had to go to the dark side and buy a diesel to replace my Renaultsport Megane R26 a couple of years ago. I went for a 320d (177 engine) and have modified it with a remap, pipercross filter, Quaife lsd, hartge exhaust and a forge uprated intercooler - now dyon'd at 224hp and 321 lbs torque. Its made it reasonably quick and fun whilst retaining 50 mpg so yes I would say you can certainly modify it, my only word of caution is do not skimp in servicing and maintenence - do your weekly checks and keep it in the best condition because modified cars will put more strain on every part

RizzoTheRat

Original Poster:

28,549 posts

218 months

Tuesday 26th April 2011
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I assume the intercooler is a fair bit of that power increase, and a fair chunk of the cost?

I'm thinking something a bit more gentle than that. Race-tune claim they can get to 188bhp (170 standard) and 405NM (350 standard) with a 15% improvement in fuel economy, which is £300/year or so less fuel at current prices.

Andyuk911

1,979 posts

235 months

Tuesday 26th April 2011
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geeteeaye

2,369 posts

185 months

Tuesday 26th April 2011
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andyp74199 said:
I had to go to the dark side and buy a diesel to replace my Renaultsport Megane R26 a couple of years ago. I went for a 320d (177 engine) and have modified it with a remap, pipercross filter, Quaife lsd, hartge exhaust and a forge uprated intercooler - now dyon'd at 224hp and 321 lbs torque. Its made it reasonably quick and fun whilst retaining 50 mpg so yes I would say you can certainly modify it, my only word of caution is do not skimp in servicing and maintenence - do your weekly checks and keep it in the best condition because modified cars will put more strain on every part
Best that cost a few quid! Why wouldn't you just get a 330d or even the infamous 335d and remap them? You'd be looking at 260-280bhp from the 330d and whilst it wouldn't do 50mpg, neither will yours with any significant amount of those 224 horses being used, plus the engine would be hugely less stressed. Just seems like buying a Focus ST170 and spending 3 grand making it quicker when an RS or ST2/3 would do the job better. I assume the 330d would also have a stronger gearbox/brakes etc than the 320d too?

Monty Python

4,813 posts

223 months

Tuesday 26th April 2011
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Don't forget to factor in the inevitable increase in insurance.

RizzoTheRat

Original Poster:

28,549 posts

218 months

Tuesday 26th April 2011
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Andyuk911 said:
Interesting, that quotes the exact same numbers as Race-tune.


Good point on the insurance, not sure how much difference it would make but I guess an insurance company see "remaped" and doesn't really case if it's for ecomony or power.

andyp74199

141 posts

217 months

Tuesday 26th April 2011
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geeteeaye said:
Best that cost a few quid! Why wouldn't you just get a 330d or even the infamous 335d and remap them? You'd be looking at 260-280bhp from the 330d and whilst it wouldn't do 50mpg, neither will yours with any significant amount of those 224 horses being used, plus the engine would be hugely less stressed. Just seems like buying a Focus ST170 and spending 3 grand making it quicker when an RS or ST2/3 would do the job better. I assume the 330d would also have a stronger gearbox/brakes etc than the 320d too?
Thats ridiculous, a bit like saying why didnt that Lotus owner buy a Ferrari, or why did the Astra VXR owner not buy a Cayman ! COST !! - both fuel and purchase price would be alot higher, and as it happens £24k for a one year old 320d was enough of an outlay for me, I didnt fancy stretching myself to £30k or £40k for a 330d/335d with added fuel bills !

So by your logic no one should modify their car if there is a better one in the range ?



Edited by andyp74199 on Tuesday 26th April 15:39

andyp74199

141 posts

217 months

Tuesday 26th April 2011
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double post

GaryGlitter

2,223 posts

209 months

Tuesday 26th April 2011
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Andyuk911 said:
I've read somewhere that they're the same people as 'Chipped UK'. Type 'chipped uk' into google and see what you get.


geeteeaye

2,369 posts

185 months

Tuesday 26th April 2011
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andyp74199 said:
geeteeaye said:
Best that cost a few quid! Why wouldn't you just get a 330d or even the infamous 335d and remap them? You'd be looking at 260-280bhp from the 330d and whilst it wouldn't do 50mpg, neither will yours with any significant amount of those 224 horses being used, plus the engine would be hugely less stressed. Just seems like buying a Focus ST170 and spending 3 grand making it quicker when an RS or ST2/3 would do the job better. I assume the 330d would also have a stronger gearbox/brakes etc than the 320d too?
Thats ridiculous, a bit like saying why didnt that Lotus owner buy a Ferrari, or why did the Astra VXR owner not buy a Cayman ! COST !! - both fuel and purchase price would be alot higher, and as it happens £24k for a one year old 320d was enough of an outlay for me, I didnt fancy stretching myself to £30k or £40k for a 330d/335d with added fuel bills !

So by your logic no one should modify their car if there is a better one in the range ?
Nothing against modifying, but seems that you spent £24k on the 1yr old 320d, plus £3-4k(?) on mods. Quite possibly you paid more on insurance than a 330d due to the mods too. Ignoring that, given a budget of £27-28k there are many 330d's a year old with <10k miles less than £28k available. Hardly a Lotus/Ferrari or Vauxhall/Porsche type gap!

The advantages? (Much) better resale value, much less stressed engine, probably better gearbox/brakes (etc), more torque, the fact it's a V6, possibly cheaper insurance, better performance (with a remap), a lot of people won't buy a 'souped-up' 320d as worried about it being driven hard/reliability suffering.

The disadvantages? Possibly worse fuel economy, although I am dubious about this as hiking the power (remap apart) will hike the fuel consumption accordingly, higher road tax.

Horses for courses of course and fair play for doing your own thing and having a one-off motor, just that if the 320d had been £20k or so I could understand the decision more.

tyranical

927 posts

216 months

Tuesday 26th April 2011
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My advice would be avoid plug and play boxes.

My dad has had 1 on his VRS and had alot of problems (2 injectors gone so far, a common fault on that engine apparantly), he had one on his old SEAT too and he had problems with that too...

I had a proper professional remap done on my car and mine has been faultless. Cost wise my remap cost almost the same as a tuning box too so definately worth it.

RizzoTheRat

Original Poster:

28,549 posts

218 months

Tuesday 26th April 2011
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Who did you go to? Is it a rollong road job or do they just load it on? I'm familiar with Power Commanders on bikes where they do a couple of hours on a dyno to get it all set up so it something like that?

tyranical

927 posts

216 months

Tuesday 26th April 2011
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I went to performance torque in wolverhampton yes its a rolling road map, before and after and the guy who runs it (Will) is a top bloke, he tests the car out before and after and makes sure your happy with it and more importantly that the car is running ok for the map.

A plug and play map is assuming all cars are the same and they never are, alot of people seem to have issues with them from what people at work tell me, the only benefit of them is you can take the map off when you want, some of the proper tuning companies offer ways of doing that yourself with a custom map too.

AlexKing

613 posts

184 months

Tuesday 26th April 2011
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I used to work for a tuning company that did quite a bit of work on diesels, though it was a little while ago, so my memory may be a little hazy in places. I think the below is right though...

Modern turbodiesels are really good candidates for ecu tuning, due to a couple of factors:
- It's easy to up the boost on the turbo, giving good gains
- Theoretically, you can just keep increasing the ratio of fuel in the mixture to increase horsepower. I say theoretically, because the more you do this, the hotter things get - causing a reduction in engine life (sometimes to a very short amount of time indeed!)

For this reason, plug and play chips/remaps aren't necessarily a bad idea, as long as they're fairly conservative in their mapping and your engine has so far been well maintained. However, you'll always get a better result if it's done on a rolling road, and one which has the ability to monitor engine temperatures so that you can get the maximum SAFE power out of the engine.

Not all chips are created equal either - while some are carefully mapped to preserve (or even improve) economy at part throttle and increase power at full throttle, some just hike up the boost and fuelling across the rev range, which gives you the power but hurts your mpg. This is another bonus of getting it properly mapped on a rolling road - you can say how you want it mapped.

Oh - and don't take the chipper's performance claims as gospel - even if they do show you dyno graphs. It's incredibly easy to massage these, so ask to be present for the before and after dyno runs.

Let me know if you want any more...

nottyash

4,671 posts

221 months

Tuesday 26th April 2011
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I used www.angeltuning.co.uk for my fabia VRS and they did a fantastic job.
However i nearly bought a brand new Octavia VRS CR last year and when i rang Angel tuning about a remap for it they said the latest Diesel Octavia has anti mapping software on and at the time they were not able to get around it.
He said the 06-09 models achieve well over 200BHP.

Economy on my motorway journeys improved 2mpg, and around town it dropped 2mpg. Well worth doingclap

andyp74199

141 posts

217 months

Tuesday 26th April 2011
quotequote all
geeteeaye said:
Nothing against modifying, but seems that you spent £24k on the 1yr old 320d, plus £3-4k(?) on mods. Quite possibly you paid more on insurance than a 330d due to the mods too. Ignoring that, given a budget of £27-28k there are many 330d's a year old with <10k miles less than £28k available. Hardly a Lotus/Ferrari or Vauxhall/Porsche type gap!
The advantages? (Much) better resale value, much less stressed engine, probably better gearbox/brakes (etc), more torque, the fact it's a V6, possibly cheaper insurance, better performance (with a remap), a lot of people won't buy a 'souped-up' 320d as worried about it being driven hard/reliability suffering.
The disadvantages? Possibly worse fuel economy, although I am dubious about this as hiking the power (remap apart) will hike the fuel consumption accordingly, higher road tax.

Horses for courses of course and fair play for doing your own thing and having a one-off motor, just that if the 320d had been £20k or so I could understand the decision more.
You've hijacked the op's thread and missed the point that it's very possible to modify a diesel, but since you're so interested i'll explain my purchase decision to you in more detail : - I paid £24k two and half yrs ago, then £3k on mods 6 months ago (the I.c was foc btw). Factor in Cheap tax, amazing mpg (even better after mods), with 30k miles per yr, a significant weight saving over the straight six diesel bmws and the fact that the cheapest 330d was over £30k when I bought mine and at the time I couldn't afford it. To finish I'm very happy with it now and intend to run it for years so I am not looking to sell anytime soon so resale is not relevant. Hope you can understand even if you'd done things differently.
Damn way too much text to type on a phone, apologies in advance for any mistakes ! Andy



Edited by andyp74199 on Tuesday 26th April 23:02

y2blade

56,296 posts

241 months

Wednesday 27th April 2011
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Monty Python said:
Don't forget to factor in the inevitable increase in insurance.
yeah...mine went up by a whopping £25 rolleyes