Fuel Pump Mod
Author
Discussion

Duke Thrust

Original Poster:

1,680 posts

268 months

Thursday 30th April 2009
quotequote all
Chaps, I've used the search function but not come up with definite information on the fuel pump mod (quite possibly my poor searching).

From what I understand the mod uses the existing fuel pump feed to power a relay on a much heftier feed to the pump?

MrCredit

371 posts

251 months

Thursday 30th April 2009
quotequote all
Duke Thrust said:
Chaps, I've used the search function but not come up with definite information on the fuel pump mod (quite possibly my poor searching).

From what I understand the mod uses the existing fuel pump feed to power a relay on a much heftier feed to the pump?
That's correct, the new fused power feed to the pump comes from the feed to the starter motor.

Duke Thrust

Original Poster:

1,680 posts

268 months

Thursday 30th April 2009
quotequote all
MrCredit said:
Duke Thrust said:
Chaps, I've used the search function but not come up with definite information on the fuel pump mod (quite possibly my poor searching).

From what I understand the mod uses the existing fuel pump feed to power a relay on a much heftier feed to the pump?
That's correct, the new fused power feed to the pump comes from the feed to the starter motor.
Excellent!

Looks like a nice easy job then - need to get an in-line fuse holder. Did you put the fuse before or after the relay?

daddysumo

2,545 posts

242 months

Thursday 30th April 2009
quotequote all
Put the fuse as close to the power feed as possible

Steve

TuxMan

9,011 posts

267 months

Thursday 30th April 2009
quotequote all
Hi Max , pretty easy mod ,new live feed off started , use existing wires to switch realay , fused mine at 20amp . got some more pictures if you need them



[pic][/pic]

jimbooo

334 posts

216 months

Thursday 30th April 2009
quotequote all
ok dumb question of the day... whats the benefit of the mod. is it a case of if it isnt broken dont fix it or not?

Metalman

1,173 posts

247 months

Thursday 30th April 2009
quotequote all
jimbooo said:
ok dumb question of the day... whats the benefit of the mod. is it a case of if it isnt broken dont fix it or not?
As far as i know, the standard wires used are so small (about the size of phone cable) that the pump can struggle to keep up under full throttle, so the pump can cut out. Replacing the wires gives a better power supply to the pump. I had bad problems with mine, done the mod, now it's running fine! biggrin

jimbooo

334 posts

216 months

Thursday 30th April 2009
quotequote all
Metalman said:
jimbooo said:
ok dumb question of the day... whats the benefit of the mod. is it a case of if it isnt broken dont fix it or not?

As far as i know, the standard wires used are so small (about the size of phone cable) that the pump can struggle to keep up under full throttle, so the pump can cut out. Replacing the wires gives a better power supply to the pump. I had bad problems with mine, done the mod, now it's running fine!


so could that be why on occasion my car cuts out for a second when i floor it in 3rd to overtake?

its like ive hit a brick wall for a second, release throttle then on again then it fires up instantly and im off again at full power. it only happens every now and then and always when petrol tank is half empty, never when full. that could be coinsidence though.

Metalman

1,173 posts

247 months

Thursday 30th April 2009
quotequote all
jimbooo said:
Metalman said:
jimbooo said:
ok dumb question of the day... whats the benefit of the mod. is it a case of if it isnt broken dont fix it or not?
As far as i know, the standard wires used are so small (about the size of phone cable) that the pump can struggle to keep up under full throttle, so the pump can cut out. Replacing the wires gives a better power supply to the pump. I had bad problems with mine, done the mod, now it's running fine! biggrin
so could that be why on occasion my car cuts out for a second when i floor it in 3rd to overtake?

its like ive hit a brick wall for a second, release throttle then on again then it fires up instantly and im off again at full power. it only happens every now and then and always when petrol tank is half empty, never when full. that could be coinsidence though.
If it's when your tank is empty, that sounds like the fuel hose from filter to pump. I sorted that on mine and have had no probs since. The old one was scensoredt and kinked when the fuel got warm, so i replaced it with a good quality hose and put a nice gradual bend in it. I also replaced the old paper filter for the metal full flow filter.

TuxMan

9,011 posts

267 months

Thursday 30th April 2009
quotequote all
Jim , its a simple mod and when you see the std wires you will laugh !! they are pathetic !! on mine the connection to the ecu on the pump wires was very brown and looked crap , another good reason to do it !!

Jim O.

486 posts

226 months

Friday 1st May 2009
quotequote all
jimbooo said:
ok dumb question of the day... whats the benefit of the mod. is it a case of if it isnt broken dont fix it or not?
Problem is that the stock fuel pump wiring is woefully undersized. On one of the M400s around here (with stock wiring), I hooked up a voltmeter across the fuel pump. I expected to see at least 13 volts at the fuel pump at idle, dropping to around 11 volts under load. What I actually saw was around 10-11 volts at idle, dropping to 7-9 volts when I blipped the throttle. Which means that the fuel pump wasn't getting enough juice to maintain its flow - this explained why the engine would go lean under load on our dyno. Once I performed the wiring mod, the leanness disappeared, and the voltages stayed at the expected levels.

Duke Thrust

Original Poster:

1,680 posts

268 months

Friday 1st May 2009
quotequote all
TuxMan said:
Hi Max , pretty easy mod ,new live feed off started , use existing wires to switch realay , fused mine at 20amp . got some more pictures if you need them



[pic][/pic]
smile Cheers Simon, I'll get that sorted this weekend

TuxMan

9,011 posts

267 months

Friday 1st May 2009
quotequote all
No worries mate , if you get any issues give me a shout , don,t forget to crimp and solder all joints !! only thing i would have liked to get was a relay with a rubber boot to keep the weather off it !!

MrCredit

371 posts

251 months

Friday 1st May 2009
quotequote all
TuxMan said:
No worries mate , if you get any issues give me a shout , don,t forget to crimp and solder all joints !! only thing i would have liked to get was a relay with a rubber boot to keep the weather off it !!
Put it in a condom!! hehe

TuxMan

9,011 posts

267 months

Friday 1st May 2009
quotequote all
MrCredit said:
TuxMan said:
No worries mate , if you get any issues give me a shout , don,t forget to crimp and solder all joints !! only thing i would have liked to get was a relay with a rubber boot to keep the weather off it !!
Put it in a condom!! hehe
laughlaughlaugh ..................not a bad idea !!

daddysumo

2,545 posts

242 months

Friday 1st May 2009
quotequote all
Tuxman

Looks like your pipe exiting the filter may be starting to kink.

Steve

TuxMan

9,011 posts

267 months

Friday 1st May 2009
quotequote all
thanks mate will have alook !!

Graham-P

1,548 posts

275 months

Friday 1st May 2009
quotequote all
daddysumo said:
Tuxman

Looks like your pipe exiting the filter may be starting to kink.

Steve
TuxMan said:
thanks mate will have alook !!
Make sure you do, it's a long way back from France on a tow truck laugh


Duke Thrust

Original Poster:

1,680 posts

268 months

Friday 1st May 2009
quotequote all
Did the mod after work today, I cannot believe how puny the existing wiring is, eek!

Easy fix, only took an hour all-in.


worty

2,202 posts

254 months

Friday 1st May 2009
quotequote all
MrCredit said:
TuxMan said:
No worries mate , if you get any issues give me a shout , don,t forget to crimp and solder all joints !! only thing i would have liked to get was a relay with a rubber boot to keep the weather off it !!
Put it in a condom!! hehe
and put oner on the ECU plug cos they do suffer from the elements and when they do they are a bh to sort. Whatever you do don't just cut it off as it only has three wires. Nightmare

worty