Overboost?
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Discussion

The devil

Original Poster:

2,152 posts

212 months

Sunday 12th September 2010
quotequote all
My Nob has the uprated 0.7 bar actuators on, I have recently put the Proalloy intercooler in and I had the wife watch the boost guage yesterday and she says it goes to 0.9, is that likely to be calibration of the guage or would the intercooler make any difference?

TuxMan

9,011 posts

267 months

Sunday 12th September 2010
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Might be wrong but if Mikes remapped it for more power wont it run higher boost ? mine has 0.5 actuators fitted but run 1 bar on full boost , you could try unplugging the boost controler this should revert the boost to sctuator setting . Tux

The devil

Original Poster:

2,152 posts

212 months

Sunday 12th September 2010
quotequote all
I assumed that as they were only a spring type arrangement they would be set but I am only a sparky

TuxMan

9,011 posts

267 months

Sunday 12th September 2010
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Pretty sure the ECU can control the boost but again i could be wrong ...being a grunt and all wink

sundance002

1,304 posts

193 months

Sunday 12th September 2010
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Im running 0.7 actuators on mine and i get 1.5 bar .7 each side.
Has it been re maped? because you should get min 1.2 bar?

The devil

Original Poster:

2,152 posts

212 months

Sunday 12th September 2010
quotequote all
It was remapped in January by Area 52 when I put the actuators on, to be honest I have never managed to have a proper look at the boost guage whilst accelerating at a stupid rate of Knots so it may always have been like that.
From what you have just said, does that mean that you add the 2 boost pressures together?
Thanks boys

sundance002

1,304 posts

193 months

Sunday 12th September 2010
quotequote all
The devil said:
It was remapped in January by Area 52 when I put the actuators on, to be honest I have never managed to have a proper look at the boost guage whilst accelerating at a stupid rate of Knots so it may always have been like that.
From what you have just said, does that mean that you add the 2 boost pressures together?
Thanks boys
Yes. Tux is running 0.5 each side hence 1bar im 0.7 and 1.5 bar.

andygtt

8,345 posts

293 months

Sunday 12th September 2010
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sundance002 said:
The devil said:
It was remapped in January by Area 52 when I put the actuators on, to be honest I have never managed to have a proper look at the boost guage whilst accelerating at a stupid rate of Knots so it may always have been like that.
From what you have just said, does that mean that you add the 2 boost pressures together?
Thanks boys
Yes. Tux is running 0.5 each side hence 1bar im 0.7 and 1.5 bar.
dont think it doubles the boost pressure, if you removed ecu boost control you will get .7bar even with 2x .7bar actuators.... tux will get .5bar etc.

The ecu controls boost above .7bar you need the stiffer spring to get high boost, but you loose the ability to control boost below .7bar.


Gadgeroonie

5,362 posts

265 months

Sunday 12th September 2010
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andy is correct

you do not add the turbochargers together to get max boost


the actuators apply the base boost pressure, the ecu adds more boost when required using a boost controller


Jim O.

486 posts

226 months

Sunday 12th September 2010
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Andy and Gadgeroonie are correct - the boost is not the total of both actuators. The actuator has a rod attached to a diaphragm, with a spring retracting the rod. When you put pressure in the port, it pushes on the diaphragm against the spring - when it exceeds the spring pressure, the rod extends, opening the wastegate door. The pressure line from the manifold to the actuator port is routed through the boost solenoid, which regulates the amount of pressure sent to the diaphragm - that's how the ecu controls boost, and how you get more boost than the rating on the actuator.

sundance002

1,304 posts

193 months

Sunday 12th September 2010
quotequote all
Gadgeroonie said:
andy is correct

you do not add the turbochargers together to get max boost


the actuators apply the base boost pressure, the ecu adds more boost when required using a boost controller
My mistake then, was just when I over heard Skip and Trevor talking about getting more boost 1.5 bar they said i needed stronger actuators 0.7 each one. so I assumed wrongly that meant to achieve 1.5bar you needed a re map and that size. So can you get 1.5 bar boost with 0.4 actuators and just a re map? because I was told the best would be 0.8 hence my mistakesilly
Always good to learn though cheers.

Mike Tuckwood

1,261 posts

228 months

Sunday 12th September 2010
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I will try and pull your graphs up from mapping on the dyno tomorrow Andy, see what boost you were running with when we'd done?


Mike.

The devil

Original Poster:

2,152 posts

212 months

Sunday 12th September 2010
quotequote all
Thanks mike

I hope after all this that it's not the wides wonky eyes

Edited by The devil on Sunday 12th September 22:39

MrCredit

371 posts

251 months

Monday 13th September 2010
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sundance002 said:
Gadgeroonie said:
andy is correct

you do not add the turbochargers together to get max boost


the actuators apply the base boost pressure, the ecu adds more boost when required using a boost controller
My mistake then, was just when I over heard Skip and Trevor talking about getting more boost 1.5 bar they said i needed stronger actuators 0.7 each one. so I assumed wrongly that meant to achieve 1.5bar you needed a re map and that size. So can you get 1.5 bar boost with 0.4 actuators and just a re map? because I was told the best would be 0.8 hence my mistakesilly
Always good to learn though cheers.
I understood that the boost controller can only go 100% over the actuator pressure, ie doubling it.
I may be wrong though smile

Mike Tuckwood

1,261 posts

228 months

Monday 13th September 2010
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Just had the graphs back up on the Dyno Andy. You were running with a just over .8 bar on the dyno and Boost will often be slightly different in other gears, so you've probably got a very slight increase in boost there afforded by the less restrictive intercooler.

The difference is very small and nothing to be overly concerned about, but you know where we are if you want to give it a check on the Dyno?


Mike. smile

Mike Tuckwood

1,261 posts

228 months

Monday 13th September 2010
quotequote all
MrCredit said:
I understood that the boost controller can only go 100% over the actuator pressure, ie doubling it.
I may be wrong though smile
The actuator can be affected by EGBP, (Exhaust Gas Back Pressure).

If you monitored EGBP, its possible that at higher rpm, you might be seeing Boost creep, where the wastegate system is too small to evacuate all of the excess gas and boost will rise because of that. Also consider the wastegate penny doesn't just open completely at its rated pressure, it "starts" to open at that pressure and most only open partially anyway.


Ideally the actuator strength needs matching to the Turbo set-up and to what you are trying to achieve, giving consideration to the factors which can affect it?



Mike.

The devil

Original Poster:

2,152 posts

212 months

Monday 13th September 2010
quotequote all
Mike Tuckwood said:
Just had the graphs back up on the Dyno Andy. You were running with a just over .8 bar on the dyno and Boost will often be slightly different in other gears, so you've probably got a very slight increase in boost there afforded by the less restrictive intercooler.

The difference is very small and nothing to be overly concerned about, but you know where we are if you want to give it a check on the Dyno?


Mike. smile
Thanks Mike.

If its not too much trouble, when you are back at your Dyno can you let me know the power and torque we achieved in January.

Many Thanks

Andy

Mike Tuckwood

1,261 posts

228 months

Wednesday 15th September 2010
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The devil said:
If its not too much trouble, when you are back at your Dyno can you let me know the power and torque we achieved in January.
378 lb/ft by 3900rpm with peak torque of 382 lb/ft @4850rpm.
363 bhp @ 5900rpm.


Mike.

Edited by Mike Tuckwood on Wednesday 15th September 19:58

The devil

Original Poster:

2,152 posts

212 months

Wednesday 15th September 2010
quotequote all
Thanks Mike
Much appreciated