turbo plumbing help
turbo plumbing help
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2.5bluenob

Original Poster:

1,620 posts

205 months

Saturday 16th April 2011
quotequote all
can anyone help me please, i'm not sure how to plumb in my turbos. My boost on my old ones was set by the actuator so they had a pipe going from the actuator to the turbo. My new turbos need to be arranged with a boost solaniod which i havent got a glue how to wire up and plumb in or even where to mount it. Any help would be good.
Cheers
Steve.

Edited by 2.5bluenob on Saturday 16th April 18:47

2.5bluenob

Original Poster:

1,620 posts

205 months

Saturday 16th April 2011
quotequote all

TuxMan

9,011 posts

267 months

Saturday 16th April 2011
quotequote all
Hi Steve sorry mate have not got a clue , who is mapping your engine ?? Perhaps he can help !!

2.5bluenob

Original Poster:

1,620 posts

205 months

Saturday 16th April 2011
quotequote all
TuxMan said:
Hi Steve sorry mate have not got a clue , who is mapping your engine ?? Perhaps he can help !!
hi simon, Trevor is doing it. he said he would have a look at it but he is unsure so i need to sort it first i think ,so things run smoothly.

TuxMan

9,011 posts

267 months

Saturday 16th April 2011
quotequote all
Ok Steve Bondy is our 2.5 expert guess he would be your best bet :-)

R0162

2,435 posts

193 months

Saturday 16th April 2011
quotequote all
Very simple to mount and connect.

Mount it close to your vacuum pipes local to the map sensor, should be on the air intake, find anyx suitable way of mounting it, hopefully you will be able to mount it next to the map sensor on the air intake manifold.

You leave the top open to the atmosphere, on the bottom you connect the vaccuum pipe that goes to the turbos, put a length of vacuum pipe (say 12")then a T piece to go off in each direction one to the front turbo actuator and one to the rear.
You now need to plum the sensor into the rest of the vacuum pipes, there should be one going to the air intake (90deg), then it T's off to the map sensor, then it T's off to the fuel pressure regulator, then it needs to connect into the side of the boost solenoid.

I'll see if i can dig out some pics.


R0162

2,435 posts

193 months

Saturday 16th April 2011
quotequote all
2.5bluenob said:
can anyone help me please, i'm not sure how to plumb in my turbos. My boost on my old ones was set by the actuator so they had a pipe going from the actuator to the turbo. My new turbos need to be arranged with a boost solaniod which i havent got a glue how to wire up and plumb in or even where to mount it. Any help would be good.
Cheers
Steve.

Edited by 2.5bluenob on Saturday 16th April 18:47
You just need to set up the boost solenoid and vaccum pipe system same as they do on the 3 litre cars. I was just looking at the picture of that new turbo, i would turn the actuator round 180deg so that you have easier access to attach the vacuum pipe, you can see there it is pointing towards the compressor housing, better if the vaccum pipe is pointing away from the turbo.

R0162

2,435 posts

193 months

Saturday 16th April 2011
quotequote all
here is a pic of the boost solenoid mounted on a 3 litre



you will see the vacuum pipe that connects to the front and then goes down a then T's off to the front and back turbo actuators.
You can also see the vaccum pipe that goes to the air intake manifold, to the map sensor, you cant quite see but the fuel regulator also T's in and then finally it finishes the loop by connection into the botto side of the boot solenoid.

I am hoping you will have a spare cable tied up somewhere in the engine bay, that connects the boost solenoid to the ECU, the connector will look the same as the one that connects to the mass airflow sensor, which should be on the pipe that goes from the intercooler to the throttle body.

2.5bluenob

Original Poster:

1,620 posts

205 months

Sunday 17th April 2011
quotequote all
Thankyou chris, thats just what i need, hopefully i can sort it now.

2.5bluenob

Original Poster:

1,620 posts

205 months

Sunday 17th April 2011
quotequote all
R0162 said:
I was just looking at the picture of that new turbo, i would turn the actuator round 180deg so that you have easier access to attach the vacuum pipe, you can see there it is pointing towards the compressor housing, better if the vaccum pipe is pointing away from the turbo.
Ive tried to spin it around some how but it doesnt move
Steve