Body Lift
Author
Discussion

Astacus

Original Poster:

3,658 posts

251 months

Saturday 7th January 2012
quotequote all
I remember seeing (on here ?) that someone had rigged up their garage so they could winch the body of their car up into the roof and support it on beams, while they worked on the chassis underneath. I am trying to set this up. Has anyone done this and got any advice? Pics?

Thanks


Adrian@

4,420 posts

299 months

Saturday 7th January 2012
quotequote all
I might be wrong, but you don't have the rigidity in the body shell to do this as your shell is bonded on, it will need cutting off, and apart from lifting and placing it down securely, leaving it suspended as a bolt on shell ...my thoughts are no (of course YOU might want to convert it to bolt on....)
Adrian@

dbv8

8,671 posts

237 months

Saturday 7th January 2012
quotequote all
I winched it but no supports, just left it hanging for 15 months...




Adrian@

4,420 posts

299 months

Saturday 7th January 2012
quotequote all
I winched it but no supports, just left it hanging for 15 months...on a bonded on shell there is ZERO floor to support anything, that stays with the chassis.
Adrian@
IF you look at the Ed Stephens thread you see what you are left with a seriously floppy 2 sides and a roof, and when you look at the shell on the trailer, there is no way that a 40 year old glass fibre ROAD CAR shell is not going to be crazed.

Edited by Adrian@ on Saturday 7th January 12:21

alfa-chris

155 posts

227 months

Saturday 7th January 2012
quotequote all
reminds me of this:


Astacus

Original Poster:

3,658 posts

251 months

Saturday 7th January 2012
quotequote all
dbv8 said:
I winched it but no supports, just left it hanging for 15 months...

Thats the effect I am after, but what I was planning on doing was supporting the body on a pair of cross members, fore and aft, then winching the cross members up. Once at the right hight, supporting the ends of the cross members on a pair of suitably strong brackets attached to each side wall, with the result that the body was sitting on the cross members rather than winched on strops which would certainly damage it.

ETA: thats very much like my garage, even down to the air bottles!!

Adrian@

4,420 posts

299 months

Saturday 7th January 2012
quotequote all
alfa-chris said:
reminds me of this:

Some one (or you Chris) will pop up and remind me IF your car had/has the front and rear door hinge/lock support plates that rot off the chassis.
Adrian@

Astacus

Original Poster:

3,658 posts

251 months

Saturday 7th January 2012
quotequote all
Adrian@ said:
I might be wrong, but you don't have the rigidity in the body shell to do this as your shell is bonded on, it will need cutting off, and apart from lifting and placing it down securely, leaving it suspended as a bolt on shell ...my thoughts are no (of course YOU might want to convert it to bolt on....)
Adrian@
Hello Adrian,
Body is already converted to bolt-on. This should help.

Adrian@

4,420 posts

299 months

Saturday 7th January 2012
quotequote all
Astacus said:
Hello Adrian,
Body is already converted to bolt-on. This should help.
More than help, back to the question of that era door post, does your car still have them...Adrian@

heightswitch

6,322 posts

267 months

Saturday 7th January 2012
quotequote all
These pics should give you some Idea. I bought an electric hoist from ebay, approx £80 I think. Much easier than a block and tackle or struggling with 4 -5 pair of hands.

I essentially used some std builders joist hangers screwed to the wall. My garage spans about 4 metres so I also kept the car suspended, On a narrower garage you just use some 50 x 200mm joists and you will have a solid platform. I moved the brackets and now use thicker joists but these pics should give you an idea.

I basically drilled 4 holes in the floor of the body at the front footwells and atop the rear arches internally in the shell (no screens) and fitted some eyebolts with big flat washers.

This allows you to lift and lower the body to your hearts content.













Pics aren't good but you should get the idea. Since these were taken I have also added additional strapping to the scaffold tube which supports the winch. it could all be made stronger but it is more than man enough for the stuff I need the set up to do.

In a std width garage with enough head clearance it is easier to set up.

N.


Edited by heightswitch on Saturday 7th January 18:27

alfa-chris

155 posts

227 months

Saturday 7th January 2012
quotequote all
Adrian@ said:
alfa-chris said:
reminds me of this:

Some one (or you Chris) will pop up and remind me IF your car had/has the front and rear door hinge/lock support plates that rot off the chassis.
Adrian@
biggrin

my car still has the original-door-posts, but I will have to remove them because they are totally rotten.

I didn´t even have to cut them off the chassis, mother nature and her little daughter rust did that work for me! wink

How do you convert the door-posts for bold-on?

As the doorposts are glued into the body, are the welded to the frame and glued in after mounting the body or are they bonded into the body and mounted in the frame afterwards? I have no clue how they did that in blackpool bacl in the days.

phillpot

17,392 posts

200 months

Saturday 7th January 2012
quotequote all
An S series raised to the roof on this thread..........

http://www.pistonheads.com/gassing/topic.asp?h=0&a...

heightswitch

6,322 posts

267 months

Saturday 7th January 2012
quotequote all
Adrian@ said:
More than help, back to the question of that era door post, does your car still have them...Adrian@
I may be wrong here but I think the steel vertical panels were discontinued after the grantura MK3. Vixens even though bonded I think never had them. I may be wrong however I do know that my car never had them!!

The panels were designed to work with the earlier type of door hinge. Vixen S1's were the first to use the Ford hinge.

N.

wulmar

62 posts

227 months

Saturday 7th January 2012
quotequote all
the mk4 has got the door posts,will be renewing them soon

RCK974X

2,521 posts

166 months

Saturday 7th January 2012
quotequote all
When I replaced the chassis of my Vixen S3, I lifted and hung the bodyshell using old seatbelts, and bolted four belts in the outer main chassis bolt holes at each end of the sill (I hope that makes sense) so that they were underneath the shell and then curved around the sill. Used the original bolt ends on the belts with a couple of washers to spread the load on each bolt. I didn't get any creaks or distortion that I could see. It hung there for a good 8 months.

When lowering back down, it fitted the new chassis without packers, apart from some new rubber spacers....


Astacus

Original Poster:

3,658 posts

251 months

Saturday 7th January 2012
quotequote all
Adrian@ said:
More than help, back to the question of that era door post, does your car still have them...Adrian@
Just checked. No evidence it ever had any vertical steel strengthening pieces like the Grantura MkIII chassis illustrated in the Robson book (page 26)

Astacus

Original Poster:

3,658 posts

251 months

Saturday 7th January 2012
quotequote all
heightswitch said:
These pics should give you some Idea. I bought an electric hoist from ebay, approx £80 I think. Much easier than a block and tackle or struggling with 4 -5 pair of hands.

I essentially used some std builders joist hangers screwed to the wall. My garage spans about 4 metres so I also kept the car suspended, On a narrower garage you just use some 50 x 200mm joists and you will have a solid platform. I moved the brackets and now use thicker joists but these pics should give you an idea.

I basically drilled 4 holes in the floor of the body at the front footwells and atop the rear arches internally in the shell (no screens) and fitted some eyebolts with big flat washers.

This allows you to lift and lower the body to your hearts content.

Pics aren't good but you should get the idea. Since these were taken I have also added additional strapping to the scaffold tube which supports the winch. it could all be made stronger but it is more than man enough for the stuff I need the set up to do.

In a std width garage with enough head clearance it is easier to set up.

N.
Thanks Neil this is exactly what I was looking for. My garage doesn't have your roof clearence, so I am looking into how I go about hoisting the shell. I do like the idea of the electric winch.



Edited by Astacus on Saturday 7th January 23:08

Adrian@

4,420 posts

299 months

Saturday 7th January 2012
quotequote all
Astacus said:
Just checked. No evidence it ever had any vertical steel strengthening pieces like the Grantura MkIII chassis illustrated in the Robson book (page 26)
In the conversion to bolt on chassis they were either never there, or been removed in the conversion...I suppose the cross over would be the conversion to Ford hinges and the associated boxes to take those hinges.
On Richard's 2a they have been made as 2 part units (extensions welded to the chassis and then the main plate made to bolt together once the floor/shell has been bonded on.
Adrian@

Astacus

Original Poster:

3,658 posts

251 months

Sunday 29th January 2012
quotequote all
Well, I've managed it, after a fashion. I am not completely happy with it yet and it may need an extra 4x2 in the rear wheel arch for support. At the moment its supported by a strop from one of the roof beams.

Since the tub is completely stripped, its actually relatively light. I managed to lift it on a couple of very cheap pully sets from Amazon (£6 each!) attached to strops through U bolts in the foot wells and on the rear wheel arch. Lifted very easily indeed. Getting the beams in the right place was a complete bugger in the confined space though!